The Research on the Fault Mechanism of Port Plate/Cylinder Block Frictional Pair in Axial Piston Pump

Author(s):  
Lan Li ◽  
Shaoping Wang ◽  
Shuai Shi ◽  
Hongmei Liu

The problem of vibration and noise in axial piston pump has been intensively studied in the past; however, recently the interest about this problem grew because of great requirement for designing excellent performance axial piston pump having high pressure, high rotating speed and high flow characteristics etc. One of the most important noise and vibration sources is the flow distribution noise caused by the shock pressure of flow distribution and cavitations in the process of the regulation of working conditions, and the vibration caused by wearing of the port plate frictional pair. A lot of methods have been developed to reduce the flow distribution impulsion and the port plate wearing by improving the design of port plate as well as the materials of axial piston pump. However, the current research level remains incomplete and there are still noise and vibration existing in the axial piston pump. So it is very important to develop efficient diagnosis methods for online monitoring the hydraulic pump which helps to increase the reliability of the whole fluid power system. In the present paper the structure and working principle of port plate in axial piston pump is discussed first. Then this paper proposes a fault diagnosis method based on vibration signals after analyzing the fault mechanism of the port plate frictional pair. And it verifies the diagnosis method through experiment and gives out the analysis result. The result indicates that the vibration signal is sensitive to the port plate frictional pair’s wearing fault.

AIP Advances ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 115221
Author(s):  
Jihai Jiang ◽  
Boran Du ◽  
Jian Zhang ◽  
Geqiang Li

2011 ◽  
Vol 308-310 ◽  
pp. 388-400
Author(s):  
Xiao Gang Zhang ◽  
Long Quan

In order to realize that an asymmetric flow piston pump can control an asymmetric differential cylinder, a proposal about the application of an asymmetric flow-distributing axial piston pump is put forward. The new type of piston pump can output the flows with two different values to control the movement of the differential cylinder directly in the closed circuit and realize much ideal result of the control of the differential cylinder by a single pump. Also a simulation model of the hydraulic pump is established under the circumstance of SimulationX software, considering the characteristics of the movement of an individual piston, the oil compressibility, and the flow distribution area changed with the rotation angle. The key data of the pump is defined by means of digital simulation. In particular, an analysis is made on the dimension of the unloading groove of the port plate and the characteristics of the flow pulse of the pump. Furthermore, an experimental model pump is manufactured, the basic performances of the pump is tested on the experimental platform at various rotatory speeds such as pressure, flow and noise, in the end the accuracy of the principle is verified.


2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Wan-lu Jiang ◽  
Pei-yao Zhang ◽  
Man Li ◽  
Shu-qing Zhang

In this paper, a fault diagnosis method based on symmetric polar coordinate image and Fuzzy C-Means clustering algorithm is proposed to solve the problem that the fault signal of axial piston pump is not intuitive under the time-domain waveform diagram. In this paper, the sampled vibration signals of axial piston pump were denoised firstly by the combination of ensemble empirical mode decomposition and Pearson correlation coefficient. Secondly, the data, after noise reduction, was converted into images, called snowflake images, according to symmetric polar coordinate method. Different fault types of axial piston pump can be identified by observing the snowflake images. After that, in order to evaluate the research results objectively, the obtained images were converted into Gray-Level Cooccurrence Matrixes. Their multiple eigenvalues were extracted, and the eigenvectors consisting of multiple eigenvalues were classified by Fuzzy C-Means clustering algorithm. Finally, according to the accuracy of classification results, the feasibility of applying the symmetric polar coordinate method to axial piston pump fault diagnosis has been validated.


2014 ◽  
Vol 635-637 ◽  
pp. 341-345 ◽  
Author(s):  
Wei Wang

The spherical distribution pairs of the plunger and the cylinder friction, has an important influence on the performance of spherical port plate axial piston pump. Based on the analysis of fluid viscosity change with pressure and temperature, considering friction differential pressure flow and shear flow, establishes the mathematics model of the friction pair of leakage. The simulation analysis using MATLAB software, the leakage flow rate is not proportional to pressure, but with the increase of pressure leakage flow was increased, and with the increase of pressure viscosity coefficient and temperature coefficient of viscosity, the leakage flow rate correction coefficient increases obviously, so in the choice of the hydraulic oil cylinder hole, should choose a relatively moving average leakage rate had no effect the piston ring slot.


Author(s):  
Pengcheng Qian ◽  
Zengqi Ji ◽  
Bihai Zhu

Axial piston pumps with port valves are widely used in applications that require high pressure and high power. In the present research, a new type of double-swash-plate hydraulic axial piston pump (DSPHAPP) with port valves is presented. The structure and working principle of the pump are discussed, and the balance characteristics of the pump are analyzed. A mathematical model of the pump flow distribution mechanism considering the leakage is established, based on which the effects of centrifugal forces acting on the port valves, working pressure, and rotational speed on the flow distribution characteristics are studied. A new method of varying the displacement of the pump that changes the phase relation of the two swash plates is proposed, and the principle and regulating characteristics of the variable method are studied. A detailed analysis of the forces and moments acting on the cylinder and the bearing reaction forces is presented. Finally, the relationship between volumetric efficiency and working pressure, and rotational speed and variable angle, is presented. It is revealed through an analysis that the working principle of the pump is feasible, and that the variable method can meet the requirements of varying the displacement of the pump. The characteristics of static balance and dynamic balance of the double-swashplate pump have the advantage of reducing vibration and noise. The research results also show that the reasonable matching of the working pressure and rotational speed can increase the pump's working performance to its optimum level.


2010 ◽  
Vol 34-35 ◽  
pp. 440-445
Author(s):  
Lei Li ◽  
Jian Ke ◽  
Jia Xu ◽  
Wang Yong

The discharge flow ripple is a crucial criterion for evaluating the piston pump. This research examines the discharge flow ripple of axial piston pump with conical cylinder block by developing a comprehensive mathematical model based upon the Bernoulli equation and the continuity equation. The novel aspect of this research is that it includes the analysis of cylinder block cone angle. From the results of this research, it can be concluded that cylinder block cone angle has a significant impact on the discharge flow ripple, and utilizing a conical cylinder block design is more feasible than cylindrical cylinder block from a flow ripple point of view. This conclusion can be used to guide the up-front design for the variable displacement pump.


2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Jiahai Huang ◽  
Zhenhua Dou ◽  
Zhenglei Wang ◽  
Long Quan ◽  
Linkai Niu

AbstractThe tribological properties of cylinder block/valve plate is an important consideration in the design of axial piston pump. The effect of materials and heat treatment on friction and wear properties has been studied in depth. Engineering experiences show that the speed and load also affect the tribological properties, but these have not been systematically analyzed. The purpose of this paper is to evaluate the tribological properties of the commonly used materials (CuPb15Sn5 and 38CrMoAl/42CrMo) for cylinder block/valve plate with different heat treatment and contact pressure at different speed. During the test, tribometer is used to simulate the contact pattern between the valve plate/cylinder block in axial piston pump, the friction coefficient, wear rate and surface topography are analyzed to evaluate the tribological properties of different types of friction samples at different speed. Results indicate that: (1) contact surface of the samples at 1800 r/min is more prone to adhesive wear than those at 500 r/min; (2) in the terms of wear resistance, quench-tempered and nitrided 38CrMoAl (38CrMoAl QTN for short) is better than quench-tempered and nitrided 42CrMo, although they are all commonly used materials in the axial piston pump; (3) 2.5 MPa is the critical contact pressure of the interface between valve plate made of 38CrMoAl QTN and cylinder block made of CuPb15Sn5 on the tribometer, which implies the pressure bearing area at the bottom of the cylinder block should be carefully designed; (4) the valve plate/cylinder block made of 38CrMoAl QTN/CuPb15Sn5 exhibits good tribological properties in a real axial piston pump. This research is useful for the failure analysis and structural optimization design of the valve plates/cylinder block.


Measurement ◽  
2021 ◽  
Vol 167 ◽  
pp. 108279
Author(s):  
Haogong Xu ◽  
Junhui Zhang ◽  
Guangmin Sun ◽  
Weidi Huang ◽  
Xiaochen Huang ◽  
...  

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