Energy Consumption of an LS Excavator Hydraulic System

Author(s):  
Joshua D. Zimmerman ◽  
Matteo Pelosi ◽  
Christopher A. Williamson ◽  
Monika Ivantysynova

This paper presents the results of a simulation study regarding the energy consumption of a load-sensing excavator hydraulic system and discusses the possible energy savings by eliminating the directional control valves. The energy consumption of the excavator hydraulic system has been studied for typical working cycles. For this purpose a coupled multi-body dynamics and hydraulic system model was developed in the Matlab Simulink environment, including a precise measurement-based loss model of the variable displacement pump. Power transmission and dissipation was calculated for each component and subsystem, including pumps, motors, valves, cylinders, transmission lines, and others. The simulation results show the amount of dissipated energy, indicating the major loss sources during various operations. Furthermore, the potential recoverable energy in the cycle is calculated, highlighting the prospective advantages of equipping the existing machine with new pump-controlled actuator technology.

Author(s):  
Shuzhong Zhang ◽  
Tatiana Minav ◽  
Matti Pietola

Government regulations incentivize investigation of the potential for hybridization of non-road mobile machinery (NRMM). Many approaches to energy saving in hydraulic systems have been established. One of the methods first introduced in the aerospace industry is “decentralized” or “zonal” hydraulics. The decentralized system is realized with pump-controlled actuators, which are distributed throughout the system. In this research, decentralized hydraulics are realized with a direct-driven hydraulics (DDH) drive and implemented on a 1-ton class JCB micro excavator. The original valve-controlled system for boom, stick, and bucket is replaced with three DDH units. In a DDH unit, a double fixed displacement pump/motors with a speed-controlled electric servomotor directly controls the amount of hydraulic oil pumped into and out of the system. The hydraulic pump/motors create flows dependant on the rotating speed of the servomotor. A hydraulic accumulator is used as a conventional tank replacement. The aim of this paper is to investigate the efficiency improvement of the excavator with decentralized hydraulics compared to an electrified conventional load sensing system, from an energy consumption point of view under a typical digging cycle. In order to acquire the energy consumption distributions of the DDH and load sensing (LS) system, a model of the micro excavator which comprises mechanics, hydraulics, electronics, and control systems is developed in Matlab/Simulink. Simulation results demonstrate that the total efficiency of the excavator with LS control is 18.3%, and with DDH (decentralized hydraulics) is 71.3 % for a selected typical working cycle.


Energies ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 7511
Author(s):  
Tayebeh Sadat Tabatabaei ◽  
Pedram Asef

This study aims to evaluate the effects of price liberalization on energy consumption intensity, because price liberalization leads to improved productivity, energy consumption management, and consumption reform. Although the energy consumption of large-scale factories and industries has increased dramatically, and the energies losses have an increment in the power transmission lines, this policy can result in decreasing the energy consumption intensity due to the changes in consumption patterns. If there is a correlation between two variables, the price can be a valid variable to control cost and increase consumption efficiency. The augmented Dickey–Fuller (ADF) and the Chi-squared tests are also employed to investigate the maneuverability of these variables in the first-order contrast. In this case study, the energy consumption intensity response to price changes using the data gathered between 1988–2020, has gained a confidence interval of these reactions at 95%. The proposed vector autoregressive (VAR) model has forecasted the action and reaction of the end-user, to investigate the future shocks between 2020–2050, considering a new price shock, in the Iranian energy market for the first time. The research findings have shown that energy price liberalization leads to the energy intensity improvement, however, the end-user (shocking) reactions should be investigated to implement a more sustainable policy that eases the new energy price rises.


Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6735
Author(s):  
Edward Lisowski ◽  
Grzegorz Filo ◽  
Janusz Rajda

The article presents a proposal to reduce energy consumption in a hydraulic system with a single pump and multiple receivers. The proposed Load-Sensing Basic (LSB) solution consists of expanding a typical hydraulic system by using additional logic valves and a dedicated differential valve. The modification is aimed at decrease in operating pressure and, thus, reduction in energy consumption. The LSB system is compact as all components are built on a single ISO plate. A detailed mathematical model of the system was formulated, then a simulation model was built and numerical tests were carried out in the Matlab/Simulink environment. The obtained results indicate that the use of the proposed LSB system for the implementation of typical working cycles with three actuators may reduce energy consumption by 4–30%, and under certain conditions even up to 70%.


2016 ◽  
Vol 2016 (4) ◽  
pp. 8-10 ◽  
Author(s):  
B.I. Kuznetsov ◽  
◽  
A.N. Turenko ◽  
T.B. Nikitina ◽  
A.V. Voloshko ◽  
...  

2012 ◽  
Vol 9 (2) ◽  
pp. 65
Author(s):  
Alhassan Salami Tijani ◽  
Nazri Mohammed ◽  
Werner Witt

Industrial heat pumps are heat-recovery systems that allow the temperature ofwaste-heat stream to be increased to a higher, more efficient temperature. Consequently, heat pumps can improve energy efficiency in industrial processes as well as energy savings when conventional passive-heat recovery is not possible. In this paper, possible ways of saving energy in the chemical industry are considered, the objective is to reduce the primary energy (such as coal) consumption of power plant. Particularly the thermodynamic analyses ofintegrating backpressure turbine ofa power plant with distillation units have been considered. Some practical examples such as conventional distillation unit and heat pump are used as a means of reducing primary energy consumption with tangible indications of energy savings. The heat pump distillation is operated via electrical power from the power plant. The exergy efficiency ofthe primary fuel is calculated for different operating range ofthe heat pump distillation. This is then compared with a conventional distillation unit that depends on saturated steam from a power plant as the source of energy. The results obtained show that heat pump distillation is an economic way to save energy if the temperaturedifference between the overhead and the bottom is small. Based on the result, the energy saved by the application of a heat pump distillation is improved compared to conventional distillation unit.


Author(s):  
Nina B. Rubtsova ◽  
Sergey Yu. Perov ◽  
Olga V. Belaya ◽  
Tatiana A. Konshina

Introduction. Electromagnetic safety of power grid facilities staff requires the exclusion of electromagnetic fields (EMF) harmful effects. EMF is evaluated by 50 Hz electric and magnetic fields (EF and MF) values in the framework of working conditions special assessment, and very rarely the analysis of the electromagnetic environment (EME) is carried out in depth. The aim of the study - EME hygienic assessment of power grid EHV facilities personnel workplace with adequate 50 Hz EF and MF levels evaluation as well as the analysis of EF and MF in the frequency range from 5 Hz to 500 Hz amplitude-frequency characteristics. Materials and methods. 50 Hz EF and MF values assessment was carried out on open switchgears (S) of substations and within sanitary breaks of 500 and 750 kV overhead power transmission lines (OTL). Measurements along to OTL trasses was performed using matrix-based method. Measurements and analysis of EF and MF values in 5-500 Hz frequency range amplitude-frequency characteristics were performed in the territory of 500 and 750 kV S. Results. Power frequency 50 Hz measurements results at 500 and 750 kV S ground-level personnel workplaces showed the presence of an excess of permissible limit values by EF intensity and the absence of an excess by MF. The measured EF values within 500 and 750 kV OTL sanitary gaps require limiting the working time of linemen due to the excess of the hygienic norms for full work shift, while the MP levels were almost completely within the standard values for persons not occupationally connected with electrical installations maintenance. MF and EE frequency range from 50 Hz to 500 Hz spectral characteristics analysis showed that 3rd harmonic percentage does not exceed 2.5% for EF and 6% for MF of the main level, the level of the 5th harmonic does not exceed 1% for EF and 3.5% for MF, the level of the 7th harmonic does not exceed 0.2% for EF and 0.8% for MF. These data show despite its low levels the contribution of MF different harmonics in a possible adverse impact on humane than EF corresponding harmonics. Conclusions. There was the confirmation of the previously justified use of the "matrix" scheme for of EF and MF values measurement along OTL routes. The relevance of to EF and MF all frequency components expos ure assessing possible health risk in extremely high voltage S territories and under OTL, based on international recommendations due to the lack of sanitary regulations in the Russian Federation for >50 Hz-30 kHz EF and MF, is shown.


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