Design of Hybrid-Driven Servo Press Mechanism

Author(s):  
Pei-Lum Tso ◽  
Cheng-Ho Li ◽  
Jyun-Huang Ke

Servo presses are notably developed and studied nowadays out of their flexible ram motion. In practice, press users can advantageously utilize a single servo press to deal with different stamping operations such as blanking, drawing, coining, embossing, etc. In this paper, a hybrid-driven servo press mechanism is studied. The mechanism for such servo presses is a seven-bar linkage whose degree of freedom (DOF) is “2”. Two input links of the press mechanism are driven by one normal constant-speed motor and one servo variant-speed motor respectively. The dimensional synthesis of the press mechanism that is based on an analytical method is proposed. The motion function of the servomotor that generated a specified ram motion is derived by kinematic analysis. A design example is illustrated, and it shows that one could apply the proposed method to design a hybrid-driven press mechanism capable of carrying out various ram motions. This work contributes to press mechanism designers a method of dimensional synthesis. The ram motion flexibility of the servo press is achieved, and this provides significant benefit to improve the performance of any different kind of stamping operations.

2015 ◽  
Vol 764-765 ◽  
pp. 171-175 ◽  
Author(s):  
Ren Chung Soong

A new two-degree-of-freedom hybrid-driven five-bar linkage mechanism is presented. The proposed linkage mechanism has two input links: one rotational input link and one linear input link, driven by a constant-speed motor and a servomotor, respectively. The rotational input link rotates with a constant angular speed, and the linear input link follows a reciprocating motion along a specified linear guide fixed on the rotational input link. The configuration was studied, and a kinematic analysis was performed. An example is provided to verify the feasibility and effectiveness of this methodology.


Author(s):  
Kazem Abhary

A purely analytical method for teaching force analysis of one degree-of-freedom planar frictionless mechanisms has been developed herein. The method uses the vectorial illustration of mechanisms, which is widely used for kinematic analysis of mechanisms too. In this method, a joint-force is determined either via its decomposition into the direction of its adjacent links or from the equilibrium equations of one of these links. Unlike the conventional analytical method which leads to a system of simultaneous equations, this method leads to only one simple algebraic-equation or one simple vectorial-equation at a time. Force analysis of planar mechanisms has always been tedious and time consuming but this method has proved to be simple, straightforward and quick. It is therefore a most suitable tool for teaching mechanisms as it downgrades the project-type problems to the level of classroom tutorials.


2017 ◽  
Vol 41 (5) ◽  
pp. 922-935
Author(s):  
HongJun San ◽  
JunSong Lei ◽  
JiuPeng Chen ◽  
ZhengMing Xiao ◽  
JunJie Zhao

In this paper, a 3-DOF translational parallel mechanism with parallelogram linkage was studied. According to the space vector relation between the moving platform and the fixed base, the direct and inverse position solutions of this mechanism was deduced through analytical method. In addition, the error of the algorithm was analyzed, and the algorithm had turned out to be effective and to have the satisfactory computational precision. On the above basis, the workspace of this mechanism was found through graphical method, which was compared with that of finding through Monte Carlo method, and there was the feasibility for analyzing the workspace of the mechanism by graphical method. The characteristic of the mechanism was analyzed by comparing the results of two analysis methods, which provided a theoretical basis for the application of the mechanism.


2015 ◽  
Vol 39 (3) ◽  
pp. 637-646
Author(s):  
Ren-Chung Soong

A hybrid-driven five-bar linkage mechanism with one input cycle corresponding to two output cycles is presented. The proposed linkage mechanism is driven by a constant-speed motor and a linear motor, respectively. The output link can generate two same required output cycles during a single input cycle, while the rotational input link rotates with a constant angular speed, and the linear input link follows a reciprocating motion along a specified linear guide fixed on the rotational input link. The configuration, displacement relationship between the input and output links, and conditions of mobility of this proposed mechanism were studied, and a kinematic analysis was performed. The selection of the instantaneous motion trajectory of the linear input link and an optimal dimensional synthesis are also described. An example is provided to verify the feasibility and effectiveness of this methodology.


Author(s):  
Chen Liu ◽  
Sheng-Dun Zhao ◽  
Jing-Xiang Li

This paper proposes a novel high capacity servo press system with two servo motor inputs and high ratio force amplifier mechanism for metal forming. First, the press structure was expressed. The force amplifier was made of seven-bar mechanism which possesses quick-return character and high ratio force amplifier. The symmetric structure balanced the force in horizontal direction, and dispersed the forces on two transmission routes. In theoretical study of the new structure, kinematic and dynamic analyses were obtained by examining the geometry of the structure. The performance of press was discussed by example demonstration. Finally, the kinematic experiments and metal forming experiments were carried out on the prototype machine by using grating scale system. The measured data match the theoretical calculation well, which validates the feasibility of this new press mechanism.


2018 ◽  
Vol 10 (10) ◽  
pp. 168781401880474 ◽  
Author(s):  
Zheng Li ◽  
Peng Guo ◽  
Ruihua Han ◽  
Qunjing Wang

The electromagnetic piezoelectric hybrid-driven 3-degree-of-freedom motor is a new multi-degree-of-freedom motor. To further analyze the torque characteristics of the electromagnetic piezoelectric hybrid-drive 3-degree-of-freedom motor. First, the principle and basic structure of the hybrid-drive motor are introduced, and the displacement and pressure distribution of the stator–rotor contact surface are obtained by analytical method. Based on this, the torque model of the piezoelectric stator-drive motor is obtained. Then, the air-gap magnetic field model of the permanent magnet rotor is obtained by analytical method, and the electromagnetic stator-torque model is obtained. Finally, the torque model of the electromagnetic piezoelectric hybrid-drive 3-degree-of-freedom motor is established by vector synthesis. The effects of piezoelectric stator mounting position angle, stator–rotor contact materials, and preload on motor torque are analyzed by simulation. The advantages of electromagnetic piezoelectric hybrid drive are analyzed, and the rationality of the model is preliminarily verified. It lays the foundation for further optimization design and performance improvement of electromagnetic piezoelectric hybrid-drive 3-degree-of-freedom motor.


Author(s):  
Jérôme Landuré ◽  
Clément Gosselin

This article presents the kinematic analysis of a six-degree-of-freedom six-legged parallel mechanism of the 6-PUS architecture. The inverse kinematic problem is recalled and the Jacobian matrices are derived. Then, an algorithm for the geometric determination of the workspace is presented, which yields a very fast and accurate description of the workspace of the mechanism. Singular boundaries and a transmission ratio index are then introduced and studied for a set of architectural parameters. The proposed analysis yields conceptual architectures whose properties can be adjusted to fit given applications.


Robotica ◽  
1999 ◽  
Vol 17 (5) ◽  
pp. 475-485 ◽  
Author(s):  
Zhen Huang ◽  
Y. Lawrence Yao

This paper presents a new method to analyze the closed-form kinematics of a generalized three-degree-of-a-freedom spherical parallel manipulator. Using this analytical method, concise and uniform solutions are achieved. Two special forms of the three-degree-of-freedom spherical parallel manipulator, i.e. right-angle type and a decoupled type, are also studied and their unique and interesting properties are investigated, followed by a numerical example.


2015 ◽  
Vol 7 (1) ◽  
Author(s):  
Brian E. Parrish ◽  
J. Michael McCarthy ◽  
David Eppstein

In this paper, we present an algorithm that automatically creates the linkage loop equations for planar one degree of freedom, 1DOF, linkages of any topology with revolute joints, demonstrated up to 8 bar. The algorithm derives the linkage loop equations from the linkage adjacency graph by establishing a rooted cycle basis through a single common edge. Divergent and convergent loops are identified and used to establish the fixed angles of the ternary and higher links. Results demonstrate the automated generation of the linkage loop equations for the nine unique 6-bar linkages with ground-connected inputs that can be constructed from the five distinct 6-bar mechanisms, Watt I–II and Stephenson I–III. Results also automatically produced the loop equations for all 153 unique linkages with a ground-connected input that can be constructed from the 71 distinct 8-bar mechanisms. The resulting loop equations enable the automatic derivation of the Dixon determinant for linkage kinematic analysis of the position of every possible assembly configuration. The loop equations also enable the automatic derivation of the Jacobian for singularity evaluation and tracking of a particular assembly configuration over the desired range of input angles. The methodology provides the foundation for the automated configuration analysis of every topology and every assembly configuration of 1DOF linkages with revolute joints up to 8 bar. The methodology also provides a foundation for automated configuration analysis of 10-bar and higher linkages.


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