Effects of DC Current on the Stress-Strain Curve and Hardness of 6061 T6511 Aluminum

Materials ◽  
2004 ◽  
Author(s):  
Joseph S. Andrawes ◽  
Jarred C. Heigel ◽  
John T. Roth ◽  
Russell L. Warley

The effects of electricity on the mechanical properties of aluminum are investigated with the ultimate goal of establishing a technique by which the mechanical energy associated with cutting a material can be reduced without requiring an increase in the material’s temperature. The effects of the electricity on the mechanical properties of 6061 aluminum are investigated through both tensile and hardness testing. As the electricity is passed through the material, resistive heating occurs within the material. Therefore, the effects of non-stationary temperatures on the stress-strain behavior of 6061 aluminum are investigate with and without the electrical current flowing through the material. How the electrical effect varies based on the aluminum’s temper is also investigated, along with the effects of electrical pre-treatments. The experimental results indicate that the electricity has the potential to substantially reduce the energy required to machine the material without causing significant increases in the workpiece temperature. The testing also indicates that these effects exist regardless of the temper on the material. Finally, the study found that, while not reducing the energy as substantially as when using a continuous current, an electrical pre-treat can be used to reduce the energy below that found from annealing alone.

2007 ◽  
Vol 558-559 ◽  
pp. 441-448 ◽  
Author(s):  
Jong K. Lee

During hot working, deformation of metals such as copper or austenitic steels involves features of both diffusional flow and dislocation motion. As such, the true stress-true strain relationship depends on the strain rate. At low strain rates (or high temperatures), the stress-strain curve displays an oscillatory behavior with multiple peaks. As the strain rate increases (or as the temperature is reduced), the number of peaks on the stress-strain curve decreases, and at high strain rates, the stress rises to a single peak before settling at a steady-state value. It is understood that dynamic recovery is responsible for the stress-strain behavior with zero or a single peak, whereas dynamic recrystallization causes the oscillatory nature. In the past, most predictive models are based on either modified Johnson-Mehl-Avrami kinetic equations or probabilistic approaches. In this work, a delay differential equation is utilized for modeling such a stress-strain behavior. The approach takes into account for a delay time due to diffusion, which is expressed as the critical strain for nucleation for recrystallization. The solution shows that the oscillatory nature depends on the ratio of the critical strain for nucleation to the critical strain for completion for recrystallization. As the strain ratio increases, the stress-strain curve changes from a monotonic rise to a single peak, then to a multiple peak behavior. The model also predicts transient flow curves resulting from strain rate changes.


2020 ◽  
pp. 1-17
Author(s):  
W.-c. Xie ◽  
X.-l. Wang ◽  
D.-p. Duan ◽  
J.-w. Tang ◽  
Y. Wei

ABSTRACT Stratospheric airships are promising aircraft, usually designed as a non-rigid airship. As an essential part of the non-rigid airship, the envelope plays a significant role in maintaining its shape and bearing the external force load. Generally, the envelope material of a flexible airship consists of plain-weave fabric, composed of warp and weft fibre yarn. At present, biaxial tensile experiments are the primary method used to study the stress–strain characteristics of such flexible airship materials. In this work, biaxial tensile testing of UN-5100 material was carried out. The strain on the material under unusual stress and the stress ratio were obtained using Digital Image Correlation (DIC) technology. Also, the stress–strain curve was corrected by polynomial fitting. The slope of the stress–strain curve at different points, the Membrane Structures Association of Japan (MSAJ) standard and the Radial Basis Function (RBF) model were compared to identify the stress–strain characteristics of the materials. Some conclusions on the mechanical properties of the flexible airship material can be drawn and will play a significant role in the design of such envelopes.


2014 ◽  
Vol 567 ◽  
pp. 476-481
Author(s):  
Nasir Shafiq ◽  
Tehmina Ayub ◽  
Muhd Fadhil Nuruddin

To date, various predictive models for high strength concrete (HSC) have been proposed that are capable of generating complete stress-strain curves. These models were validated for HSC prepared with and without silica fume. In this paper, an investigation on these predictive models has been presented by applying them on two different series of HSC. The first series of HSC was prepared by utilizing 100% cement content, while second series was prepared by utilizing 90% cement and 10% Metakaolin. The compressive strength of the concrete was ranged from 71-87 MPa. For each series of HSC, total four cylinders of the size 100×200mm were cast to obtain the stress-strain curves at 28 days.It has been found that the pattern of the stress-strain curve of each cylinder among four cylinders of each series was different from other, in spite of preparing from the similar batch. When predictive models were applied to these cylinders using their test data then it was found that all models more or less deficient to accurately predict the stress-strain behavior.


2014 ◽  
Vol 584-586 ◽  
pp. 1289-1292
Author(s):  
Guo Liang Zhu

Regional confined concrete is base on confined concrete. It is the theory and application of a new attempt and development on confined concrete. To apply it to the actual project, we need to research mechanical properties and establish constitutive relationship of regional confined concrete. According to the research, we had carried on a series of tests, founded the stress-strain constitutive model of regional confined concrete under single axial press. The accuracy of theoretical analysis were more fully verified , and a theoretical basis for the application was provided.


Author(s):  
Cornelius Ogbodo Anayo Agbo

The concern of this paper is to develop simple workshop application models for predicting the mechanical properties and the evaluation of the thermo-mechanical behaviour of chopped strand fibre-mat reinforced thermoset composites. A hybrid of empirical and strength of materials approach was used at macro- and micro-mechanics levels to model the random fibres which were treated as simple bars within the mat preform and the resulting composite material. The model was validated experimentally by testing wet lay-up produced samples with varying fibre volume fractions and they were found to agree well. The toughness modulus of the composite was also modeled using the secant modulus obtained from the sample’s stress – strain curves of uniform material composites produced at different temperature histories. The toughness modulus determined using the new model was compared with that obtained using the area under the same stress – strain curve computed by Simpson’s rule and the results agreed very well.


2013 ◽  
Vol 734-737 ◽  
pp. 746-750
Author(s):  
Jun Wei Shi

According to the mechanical properties of paste filling body under special environment such as high temperature high humidity high stress and high airtight) in gob, mechanical properties of gangue-paste filling body was studied with the method of field core and laboratory test. The complete stress-strain curve of filling body under the condition of uniaxial and triaxial and the ultimate compressive strength under different confining pressure station were obtained through uniaxial and triaxial compression test. Six stages of uniaxial compression complete stress-strain curve (compression stage, elastic deformation stage, non-stable developing stages, plastic hardening stage, stress softening stage and residual deformation stage) were improved and developed. The deformation characteristics of filling body under triaxial compression were different from that under uniaxial compression. Namely the deformation of filling body under triaxial compression only appeared two deformation stages: linear deformation stage and plastic hardening stage, but had no softening stage basically under different confining pressures, which was benefit for controlling the ground subsidence and preventing the ground buildings.


Author(s):  
H. R. Millwater ◽  
S. V. Harren ◽  
B. H. Thacker

Abstract This paper presents a methodology for analyzing structures with random stress-strain behavior. Uncertainties in the stress-strain curve of a structure are simulated by letting a small number of engineering parameters which describe the stress-strain curve be random. Certain constraints are imposed on the engineering parameters in order to have a physically realizable material. A general procedure to handle correlation among the stress-strain parameters has also been developed. This methodology has been integrated into the NESSUS (Numerical Evaluation of Stochastic Structures Under Stress) probabilistic structural analysis system. With this system, probabilistic finite element analysis of structures with random stress-strain behavior can be analyzed in an accurate, automated fashion. An example problem is presented to demonstrate the capabilities of the code. The problem analyzed is that of a pressure vessel fabricated with a material exhibiting random stress-strain behavior.


1969 ◽  
Vol 39 (2) ◽  
pp. 121-140 ◽  
Author(s):  
J. D. Collins ◽  
M. Chaikin

The general wool-type three-region behavior (i.e., Hookean, yield, and post-yield regions) is examined both theoretically and experimentally. In order to account for the influence of structural variation, the concept of effective area is introduced and it is shown that this effective area may differ according to the region in which the fiber is being extended. The general effects of effective-area variation on the regions of the stress-strain curve are derived and these are applied to a number of theoretical situations to demonstrate the stress-strain possibilities. It is shown that the relationship between the stress-strain curves for different sets of conditions can be quite complex since the nonuniformity relationships for the various regions of the curves and between curves may vary according to the conditions of testing. Two examples are given of the application of the theory in practice. The behavior of fibers in water and hydrochloric acid are compared and it is shown that there are variations in the effect of the acid within the fiber. The behavior of abraded fibers is examined and it is found that differences previously attributed by other workers to differences between the ortho and para components of the fibers are actually due to variable bond breakdown within the fiber material.


2014 ◽  
Vol 584-586 ◽  
pp. 987-992
Author(s):  
Wei Liu ◽  
Wei Xi ◽  
Yi Lu Zhang

As a new green building material, straw concrete are introduced about its mechanical properties and characteristics. Mechanical properties test such as prism compressive strength, elastic modulus and Poisson's ratios use standard prismatic blocks. Under different rate of corn straw, cement, sand and fly ash, test gets the full stress-strain curve. Results show that with increase of volume of corn straw, the prism compressive strength reduces significantly. Comparing with natural concrete, elastic modulus of straw concrete can reduces greatly. Poisson’s ratio reduces with increase of volume of corn straw. Fly ash could improve property of the material and replace cement, but excessive replacement will reduce the strength of material.


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