Verify Results of a Combustion Chamber Model for One Type of Fuel

Author(s):  
A. H. Massoudi ◽  
J. K. Rencher ◽  
D. W. Guillaume

The focus of this paper is the validation of a Computational Fluid Dynamic (CFD) code with respect to combustion processes. To perform this validation, the emission results from a numerical model of a simple combustor are compared to experimental results obtained from a physical model that has the exact same dimensions and configuration as the numerical model. FLUENT was the numerical CFD code used for this study. Both the numerical model and the experimental apparatus are two-dimensional, vertical combustors that inject methane through a 2 mm slot at the combustor base. Air is injected through 6 mm slots placed 6 mm on each side of the fuel injection slot. The combustion chamber is a 300 mm long tube that has a wall thickness of 5 mm. For both the experimental and numerical results, the equivalence ratio was varied from 1 to 1.5 The results obtained at the exit of the chamber show that the temperature predictions match the model within 2.5%, the CO predictions match the model within 14.75%, and the CO2 predictions match the model within 15.91%. This study shows that the results from FLUENT are consistent with the experimental results. The percentage error shows a slight difference between the numerical and physical results, but these errors are acceptable because of the assumptions made and the nature of numerical modeling.

Author(s):  
Nikita I. Gurakov ◽  
Ivan A. Zubrilin ◽  
Ivan V. Chechet ◽  
Vladislav M. Anisimov ◽  
Sergey S. Matveev ◽  
...  

Abstract The study shows the results of the emission simulation in a small-sized combustion chamber. The influence of temperature and equivalence ratio on CO and CxHy in the combustion chamber was investigated. Experiments and calculations were carried out for the following modes: temperature at the inlet of the combustion chamber Tinlet = 323 ... 523 K; equivalence ratio φ = 0.2 ... 0.33; normalized flow rate at the inlet of the combustion chamber λ = 0.1 ... 0.3. The simulation of combustion of natural gas was carried out. The studies were conducted using CFD software and experimental methods. Measurements of the combustion products composition were carried out by the method of sampling collection and subsequent chromatographic analysis. The flow and combustion processes were simulated in a three-dimensional steady formulation using the Reynolds-averaged Novier-Stokes equations (RANS) and in a transient formulation using the Large Eddy Simulation (LES) method. The combustion processes were simulated by Flamelet Generated Manifold model in conjunction with the probability density function method (PDF). In addition to the above methods, the method of the reactor network model (RNM) was used to simulate the emission. As a result, a comparison of the calculated and experimental data of concentrations values of combustion products and emissions indices averaged over the combustion chamber outlet was conducted. According to the results of the calculated-experimental study obtained: - the simulated concentrations values of the main combustion products such as CO2 and H2O qualitatively and quantitatively coincide with the experimental data (the discrepancy is less than 5%) for all three approaches — RANS, LES, RNM; - when modeling CO emissions, the discrepancy between the calculated emission indices obtained by the RANS and LES methods is greatly underestimated relative to the experimental data, whereas the values calculated by the RNM method deviate from the experiment by less than 10%; - mass concentration values of unburned hydrocarbons obtained by the RANS method are overestimated relative to the experimental values, while using the LES with RNM methods, the discrepancy does not exceed 10%.


2011 ◽  
Vol 354-355 ◽  
pp. 504-507
Author(s):  
Qian Wang ◽  
Cheng Cheng Zhang ◽  
Zhi Xia He ◽  
Jing Wang

Based on sensitivity of fuel physicochemical property to temperature,in order to study the effects of fuel injection temperature on spray and combustion performance of diesel engine, commercial CFD software STAR-CD is used to simulate the spray and combustion processes of diesel engine with heating fuel spray. Through compared with experimental results, calculation models are proved to be validity. The effects of different fuel injection temperatures on in–cylinder air motion, temperature field and exhaust emissions are researched in the CA6DL1-30 diesel engine. The results show that there is a valid temperature range for fuel injection in diesel engine. And it’s possible to implement Low NOx Combustion with heating fuel spray.


2020 ◽  
Vol 14 (4) ◽  
pp. 7396-7404
Author(s):  
Abdul Malek Abdul Wahab ◽  
Emiliano Rustighi ◽  
Zainudin A.

Various complex shapes of dielectric electro-active polymer (DEAP) actuator have been promoted for several types of applications. In this study, the actuation and mechanical dynamics characteristics of a new core free flat DEAP soft actuator were investigated. This actuator was developed by Danfoss PolyPower. DC voltage of up to 2000 V was supplied for identifying the actuation characteristics of the actuator and compare with the existing formula. The operational frequency of the actuator was determined by dynamic testing. Then, the soft actuator has been modelled as a uniform bar rigidly fixed at one end and attached to mass at another end. Results from the theoretical model were compared with the experimental results. It was found that the deformation of the current actuator was quadratic proportional to the voltage supplied. It was found that experimental results and theory were not in good agreement for low and high voltage with average percentage error are 104% and 20.7%, respectively. The resonance frequency of the actuator was near 14 Hz. Mass of load added, inhomogeneity and initial tension significantly affected the resonance frequency of the soft actuator. The experimental results were consistent with the theoretical model at zero load. However, due to inhomogeneity, the frequency response function’s plot underlines a poor prediction where the theoretical calculation was far from experimental results as values of load increasing with the average percentage error 15.7%. Hence, it shows the proposed analytical procedure not suitable to provide accurate natural frequency for the DEAP soft actuator.


2021 ◽  
Vol 3 (6) ◽  
Author(s):  
Ikhtedar Husain Rizvi ◽  
Rajesh Gupta

AbstractTightening noose on engine emission norms compelled manufacturers globally to design engines with low emission specially NOx and soot without compromising their performance. Amongst various parameters, shape of piston bowls, injection pressure and nozzle diameter are known to have significant influence over the thermal performance and emission emanating from the engine. This paper investigates the combined effect of fuel injection parameters such as pressure at which fuel is injected and the injection nozzle size along with shape of piston bowl on engine emission and performance. Numerical simulation is carried out using one cylinder naturally aspirated diesel engine using AVL FIRE commercial code. Three geometries of piston bowls with different tumble and swirl characteristics are considered while maintaining the volume of piston bowl, compression ratio, engine speed and fuel injected mass constant along with equal number of variations for injection nozzle size and pressures for this analysis. The investigation corroborates that high swirl and large turbulence kinetic energy (TKE) are crucial for better combustion. TKE and equivalence ratio also increased as the injection pressure increases during the injection period, hence, enhances combustion and reduces soot formation. Increase in nozzle diameter produces higher TKE and equivalence ratio, while CO and soot emission are found to be decreasing and NOx formation to be increasing. Further, optimization is carried out for twenty-seven cases created by combining fuel injection parameters and piston bowl geometries. The case D2H1P1 (H1 = 0.2 mm, P1 = 200 bar) found to be an optimum case because of its lowest emission level with slightly better performance.


2021 ◽  
Vol 11 (2) ◽  
pp. 682
Author(s):  
Gabriele Seitz ◽  
Farid Mohammadi ◽  
Holger Class

Calcium oxide/Calcium hydroxide can be utilized as a reaction system for thermochemical heat storage. It features a high storage capacity, is cheap, and does not involve major environmental concerns. Operationally, different fixed-bed reactor concepts can be distinguished; direct reactor are characterized by gas flow through the reactive bulk material, while in indirect reactors, the heat-carrying gas flow is separated from the bulk material. This study puts a focus on the indirectly operated fixed-bed reactor setup. The fluxes of the reaction fluid and the heat-carrying flow are decoupled in order to overcome limitations due to heat conduction in the reactive bulk material. The fixed bed represents a porous medium where Darcy-type flow conditions can be assumed. Here, a numerical model for such a reactor concept is presented, which has been implemented in the software DuMux. An attempt to calibrate and validate it with experimental results from the literature is discussed in detail. This allows for the identification of a deficient insulation of the experimental setup. Accordingly, heat-loss mechanisms are included in the model. However, it can be shown that heat losses alone are not sufficient to explain the experimental results. It is evident that another effect plays a role here. Using Bayesian inference, this effect is identified as the reaction rate decreasing with progressing conversion of reactive material. The calibrated model reveals that more heat is lost over the reactor surface than transported in the heat transfer channel, which causes a considerable speed-up of the discharge reaction. An observed deceleration of the reaction rate at progressed conversion is attributed to the presence of agglomerates of the bulk material in the fixed bed. This retardation is represented phenomenologically by mofifying the reaction kinetics. After the calibration, the model is validated with a second set of experimental results. To speed up the calculations for the calibration, the numerical model is replaced by a surrogate model based on Polynomial Chaos Expansion and Principal Component Analysis.


2003 ◽  
Vol 474 ◽  
pp. 275-298 ◽  
Author(s):  
P. D. HOWELL ◽  
C. J. W. BREWARD

The overflowing cylinder (OFC) is an experimental apparatus designed to generate a controlled straining flow at a free surface, whose dynamic properties may then be investigated. Surfactant solution is pumped up slowly through a vertical cylinder. On reaching the top, the liquid forms a flat free surface which expands radially before over flowing down the side of the cylinder. The velocity, surface tension and surfactant concentration on the expanding free surface are measured using a variety of non-invasive techniques.A mathematical model for the OFC has been previously derived by Breward et al. (2001) and shown to give satisfactory agreement with experimental results. However, a puzzling indeterminacy in the model renders it unable to predict one scalar parameter (e.g. the surfactant concentration at the centre of the cylinder), which must be therefore be taken from the experiments.In this paper we analyse the OFC model asymptotically and numerically. We show that solutions typically develop one of two possible singularities. In the first, the surface concentration of surfactant reaches zero a finite distance from the cylinder axis, while the surface velocity tends to infinity there. In the second, the surfactant concentration is exponentially large and a stagnation point forms just inside the rim of the cylinder. We propose a criterion for selecting the free parameter, based on the elimination of both singularities, and show that it leads to good agreement with experimental results.


2013 ◽  
Vol 554-557 ◽  
pp. 1375-1381 ◽  
Author(s):  
Laurence Giraud-Moreau ◽  
Abel Cherouat ◽  
Jie Zhang ◽  
Houman Borouchaki

Recently, new sheet metal forming technique, incremental forming has been introduced. It is based on using a single spherical tool, which is moved along CNC controlled tool path. During the incremental forming process, the sheet blank is fixed in sheet holder. The tool follows a certain tool path and progressively deforms the sheet. Nowadays, numerical simulations of metal forming are widely used by industry to predict the geometry of the part, stresses and strain during the forming process. Because incremental forming is a dieless process, it is perfectly suited for prototyping and small volume production [1, 2]. On the other hand, this process is very slow and therefore it can only be used when a slow series production is required. As the sheet incremental forming process is an emerging process which has a high industrial interest, scientific efforts are required in order to optimize the process and to increase the knowledge of this process through experimental studies and the development of accurate simulation models. In this paper, a comparison between numerical simulation and experimental results is realized in order to assess the suitability of the numerical model. The experimental investigation is realized using a three-axis CNC milling machine. The forming tool consists in a cylindrical rotating punch with a hemispherical head. A subroutine has been developed to describe the tool path from CAM procedure. A numerical model has been developed to simulate the sheet incremental forming process. The finite element code Abaqus explicit has been used. The simulation of the incremental forming process stays a complex task and the computation time is often prohibitive for many reasons. During this simulation, the blank is deformed by a sequence of small increments that requires many numerical increments to be performed. Moreover, the size of the tool diameter is generally very small compared to the size of the metal sheet and thus the contact zone between the tool and the sheet is limited. As the tool deforms almost every part of the sheet, small elements are required everywhere in the sheet resulting in a very high computation time. In this paper, an adaptive remeshing method has been used to simulate the incremental forming process. This strategy, based on adaptive refinement and coarsening procedures avoids having an initially fine mesh, resulting in an enormous computing time. Experiments have been carried out using aluminum alloy sheets. The final geometrical shape and the thickness profile have been measured and compared with the numerical results. These measurements have allowed validating the proposed numerical model. References [1] M. Yamashita, M. Grotoh, S.-Y. Atsumi, Numerical simulation of incremental forming of sheet metal, J. Processing Technology, No. 199 (2008), p. 163 172. [2] C. Henrard, A.M. Hbraken, A. Szekeres, J.R. Duflou, S. He, P. Van Houtte, Comparison of FEM Simulations for the Incremental Forming Process, Advanced Materials Research, 6-8 (2005), p. 533-542.


2021 ◽  
Vol 9 (5) ◽  
pp. 462
Author(s):  
Yuchen Shang ◽  
Juan J. Horrillo

In this study we investigated the performance of NACA 0012 hydrofoils aligned in tandem using parametric method and Neural Networks. We use the 2D viscous numerical model (STAR-CCM+) to simulate the hydrofoil system. To validate the numerical model, we modeled a single NACA 0012 configuration and compared it to experimental results. Results are found in concordance with the published experimental results. Then two NACA 0012 hydrofoils in tandem configuration were studied in relation to 788 combinations of the following parameters: spacing between two hydrofoils, angle of attack (AOA) of upstream hydrofoil and AOA of downstream hydrofoil. The effects exerted by these three parameters on the hydrodynamic coefficients Lift coefficient (CL), Drag Coefficient (CD) and Lift-Drag Ratio (LDR), are consistent with the behavior of the system. To establish a control system for the hydrofoil craft, a timely analysis of the hydrodynamic system is needed due to the computational resource constraints, analysis of a large combination and time consuming of the three parameters established. To provide a broader and faster way to predict the hydrodynamic performance of two hydrofoils in tandem configuration, an optimal artificial neural network (ANN) was trained using the large combination of three parameters generated from the numerical simulations. Regression analysis of the output of ANN was performed, and the results are consistent with numerical simulation with a correlation coefficient greater than 99.99%. The optimized spacing of 6.6c are suggested where the system has the lowest CD while obtaining the highest CL and LDR. The formula of the ANN was then presented, providing a reliable predicting method of hydrofoils in tandem configuration.


2018 ◽  
Vol 22 (8) ◽  
pp. 2768-2795 ◽  
Author(s):  
Meysam Khodaei ◽  
Mojtaba Haghighi-Yazdi ◽  
Majid Safarabadi

In this paper, a numerical model is developed to simulate the ballistic impact of a projectile on a sandwich panel with honeycomb core and composite skin. To this end, a suitable material model for the aluminum honeycomb core is used taking the strain-rate dependent properties into account. To validate the ballistic impact of the projectile on the honeycomb core, numerical results are compared with the experimental results available in literature and ballistic limit velocities are predicted with good accuracy. Moreover, to achieve composite skin material model, a VUMAT subroutine including damage initiation based on Hashin’s seven failure criteria and damage evolution based on MLT approach modulus degradation is used. To validate the composite material model VUMAT subroutine, the ballistic limit velocities of the projectile impact on the composite laminates are predicted similar to the numerical results presented by other researchers. Next, the numerical model of the sandwich panel ballistic impact at different velocities is compared with the available experimental results in literature, and energy absorption capacity of the sandwich panel is predicted accurately. In addition, the numerical model simulated the sandwich panel damage mechanisms in different stages similar to empirical observations. Also, the composite skin damages are investigated based on different criteria damage contours.


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