Phase Change and Two Phase Flow in Cathode Porous Electrodes of Fuel Cells

Author(s):  
R. Bradean ◽  
K. Promislow ◽  
B. Wetton

The steady state transport phenomena in the cathode porous electrode of a proton exchange membrane (PEM) fuel cell are investigated in a two-dimensional configuration near the outlet. The fuel cell is operated by hydrogen and humidified oxygen in a regime in which the porous cathode contains a two-phase two-component mixture of oxygen, water vapor and liquid water. Numerical results are presented for the liquid water, oxygen and temperature distributions through the cathode porous electrode. The phase change effect on the transport of reactant to the catalyst layer is found to be important.

Author(s):  
N. Akhtar ◽  
P. J. A. M. Kerkhof

The role of gas diffusion media with differently structured properties have been examined with emphasis on the liquid water saturation within the cathode of a proton exchange membrane fuel cell (PEMFC). The cathode electrode consists of a gas diffusion layer (GDL), a micro-porous layer and a catalyst layer (CL). The liquid water saturation profiles have been calculated for varying structural and physical properties, i.e., porosity, permeability, thickness and contact angle for each of these layers. It has been observed that each layer has its own role in determining the liquid water saturation within the CL. Among all the layers, the GDL is the most influential layer that governs the transport phenomena within the PEMFC cathode. Besides, the thickness of the CL also affects the liquid water saturation and it should be carefully controlled.


1999 ◽  
Author(s):  
C. Y. Wang ◽  
Z. H. Wang ◽  
Y. Pan

Abstract Proton exchange membrane (PEM) fuel cells have emerged, in the last decade, as a viable technology for power generation and energy conversion. Fuel cell (FC) engines for vehicular applications possess many attributes such as high fuel efficiency, low emission, quiet and low temperature operation, and modularity. An important phenomenon limiting fuel cell performance is the two-phase flow and transport of fuel and oxidant from flow channels to reaction sites. In this paper a mathematical model is presented to study the two-phase flow dynamics, multi-component transport and electrochemical kinetics in the air cathode, the most important component of the hydrogen PEM fuel cell. A major feature of the present model is that it unifies single- and two-phase analyses for low and high current densities, respectively, and it is capable of predicting the threshold current density corresponding to the onset of liquid water formation in the air cathode. A numerical study based on the finite volume method is then undertaken to calculate the detailed distributions of local current density, oxygen concentration, water vapor concentration and liquid water saturation as well as their effects on the cell polarization curve. The simulated polarization curve and predicted threshold current density corresponding to the onset of liquid water formation for a single-channel, 5cm2 fuel cell compare favorably with experimental results. Quantitative comparisons with experiments presently being conducted at our laboratory will be reported in a forthcoming paper.


Author(s):  
Nicholas Siefert ◽  
Chi-Hsin Ho ◽  
Shawn Litster

Liquid water management is a critical issue in the development of proton exchange membrane (PEM) fuel cells. Liquid water produced electrochemically can accumulate and flood the microchannels in the cathodes of PEM fuel cells. Since the liquid coverage of the cathode can fluctuate in time for two-phase flow, the rate of oxygen transport to the cathode catalyst layer can also fluctuate in time, and this can cause the fuel cell power output to fluctuate. This paper will report experimental data on the voltage loss and the voltage fluctuations of a PEM fuel cell due to flooding as a function of the number of parallel microchannels and the air flow rate stoichiometric ratio. The data was analyzed to identify general scaling relationships between voltage loss and fluctuations and the number of channels in parallel and the air stoichiometric ratio. The voltage loss was found to scale proportionally to the square root of the number of channels divided by the air stoichiometric ratio. The amplitude of the fluctuations was found to be linearly proportional to the number of microchannels and inversely proportional to the air stoichiometric ratio squared. The data was further analyzed by plotting power spectrums and by evaluating the non-linear statistics of the voltage time-series.


Author(s):  
D. A. Caulk

This paper describes an approximate method for analyzing two-phase flow of gas and liquid water in fuel cell channels, whose surfaces are sufficiently hydrophilic for liquid water to wick spontaneously into the channel corners. This analysis is used to address the important question of whether the gas flow at typical stoichiometries in such channels is sufficient to remove all the liquid water generated in a proton exchange membrane fuel cell. Since fuel channels are usually much narrower than they are long, it is possible to adopt the usual approximations of lubrication theory and to decompose the general solution for the liquid motion into two parts: (1) that driven by the channel pressure gradient and (2) that driven by surface shear stress from the faster moving gas. When both parts of the solution are combined with the mass balance equations, it is possible to derive a pair of partial differential equations for the water depth and gas flow rate that depend on distance down the channel and time. Steady solutions of these equations are explored to determine the amount of liquid water that accumulates in the channel over a broad range of fuel cell operating conditions.


2015 ◽  
Vol 2015 ◽  
pp. 1-17 ◽  
Author(s):  
Chao Si ◽  
Xiao-Dong Wang ◽  
Wei-Mon Yan ◽  
Tian-Hu Wang

Water transport and the corresponding water management strategy in proton exchange membrane (PEM) fuel cells are quite critical for the improvement of the cell performance. Accuracy modeling of water transport in porous electrodes strongly depends on the appropriate constitutive relationship for capillary pressure which is referred to aspc-scorrelation, wherepcis the capillary pressure andsis the fraction of saturation in the pores. In the present PEM fuel cell two-phase models, the Leverett-Udellpc-scorrelation is widely utilized which is proposed based on fitting the experimental data for packed sands. However, the size and structure of pores for the commercial porous electrodes used in PEM fuel cells differ from those for the packed sands significantly. As a result, the Leverett-Udell correlation should be improper to characterize the two-phase transport in the porous electrodes. In the recent decade, many efforts were devoted to measuring the capillary pressure data and developing newpc-scorrelations. The objective of this review is to review the most significant developments in recent years concerning the capillary pressure measurements and the developedpc-scorrelations. It is expected that this review will be beneficial to develop the improved PEM fuel cell two-phase model.


Author(s):  
D. A. Caulk

This paper describes an approximate method for analyzing two-phase flow of gas and liquid water in fuel cell channels whose surfaces are sufficiently hydrophilic for liquid water to wick spontaneously into the channel corners. This analysis is used to address the important question of whether the gas flow at typical stoichiometries in such channels is sufficient to remove all the liquid water generated in a Proton Exchange Membrane (PEM) fuel cell. Since fuel channels are usually much narrower than they are long, it is possible to adopt the usual approximations of lubrication theory and decompose the general solution for the liquid motion into two parts: (1) that driven by the channel pressure gradient, and (2) that driven by surface shear stress from the faster moving gas. When both parts of the solution are combined with the mass balance equations, it is possible to derive a pair of partial differential equations for the water depth and gas flow rate that depend on distance down the channel and time. Steady solutions of these equations are explored to determine the amount of liquid water that accumulates in the channel over a broad range of fuel cell operating conditions.


Author(s):  
X. Liu ◽  
J. Lin ◽  
K. M. McConnaghy ◽  
T. A. Trabold ◽  
J. J. Gagliardo ◽  
...  

Management of liquid water formed by the electrochemical reaction has received considerable attention and is considered a key factor in proton exchange membrane fuel cell (PEMFC) performance and durability. For practical stack applications, an aspect of the water management problem that is often overlooked is the transport of liquid water at the transition between the ends of the bipolar plate channels and the manifolds, where excess reactant flows from all the individual cells are combined and directed to the stack exhaust. In the bipolar plate exit region, gas-phase momentum can be very low, especially on the anode, and thus there is little driving force to remove liquid water. This study seeks to first quantify the characteristics of channel-to-manifold water transport by analysis of in-situ neutron radiography images, and correlation of the volumes of liquid water in the active and non-active regions to the relevant fuel cell operating conditions: temperature, pressure, relative humidity, current density and stoichiometric ratio. This analysis is complimented by new ex-situ experiments that directly control the flow of channel-level water and quantify the attendant increase in two-phase pressure drop in the non-active fuel cell region. The ex-situ apparatus has the additional feature of a simultaneous cross-flow channel at the exit plane of the bipolar plate, which enables simulation of two-phase flow dynamics of a fuel cell positioned anywhere in a stack, from zero cross-flow at the capped end of the stack to maximum cross-flow at the gas connected end of the stack.


2010 ◽  
Vol 105-106 ◽  
pp. 691-694
Author(s):  
Shi Zhong Chen ◽  
Yu Hou Wu ◽  
Hong Sun ◽  
Hong Tan Liu

A two-phase flow, multi-component model has been optimized for a PEM (Proton Exchange Membrane) Fuel Cell. The modeling domain consists of the membrane, two catalyst layers, two diffusion layers, and two channels. Both liquid and gas phases are considered in the entire cathode and anode, including the channel, the diffusion layer and the catalyst layer. The Gravity effect on liquid water was considered in channels. Typical two-phase flow distributions in the cathode gas channel, gas diffuser and catalyst layer are presented. Source term and porosity term were optimized. Based on the simulation results, it is found that two-phase flow characteristics in the cathode depend on the current density, operating temperature, and cathode and anode humidification temperatures. Water mass fraction for the fuel cell with anode upward is higher than that the case with cathode-upward. Liquid water with the case of cathode-upward blocks pores in the gas diffuser layer leading to increasing the concentration polarization. Gravity of liquid water exerts the effect on the water mass fraction in the cathode.


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