Heat Transfer Analysis of Turbulent Flow in Rectangular-Sectioned U-Bends

Author(s):  
Sassan Etemad ◽  
Bengt Sunde´n

The turbulent flow in rectangular-sectioned U-bend ducts with bend mid-line radius 3.35 and with aspect-ratios AR=0.5, 1, 2, and 4 were explored using linear and non-linear high- and low-Re k-ε turbulence models at a Reynolds number of 56000. The impact of the cross-section aspect ratio on the flow field and the associated thermal field was studied. Experimental data were found [1–3] for the square-sectioned cross section (AR=1) and this case was chosen as the reference case for comparison and validation with experimental data. The other cases were evaluated in relation to the square-sectioned case. The predicted data for AR=1 agreed well with the experimental data. The velocity profile upstream the bend has fundamental influence on the strength of the secondary flow and heat transfer. Complex secondary motion was detected for all cases but in particular for AR=1. The mixing process due to the secondary flow decreased in general with increasing aspect ratio.

Author(s):  
Hang Seok Choi ◽  
Tae Seon Park

The turbulent flow fields of a parallel plate or channel with spatially periodic condition have been widely investigated by many researchers. However the rectangular or square curved duct flow has not been fundamentally scrutinized in spite of its engineering significance, especially for cooling device. Hence, in the present study large eddy simulation is applied to the turbulent flow and heat transfer in a rectangular duct with 180° curved angle varying its aspect ratio. The turbulent flow and the thermal fields are calculated and the representative vortical motions generated by the secondary flow are investigated. From the results, the secondary flow has a great effect on the heat and momentum transport in the flow. With changing the aspect ratio, the effect of the geometrical variation to the secondary flow and its influence on the turbulent characteristics of the flow and heat transfer are studied.


1992 ◽  
Vol 114 (4) ◽  
pp. 593-600 ◽  
Author(s):  
Yukimaru Shimizu ◽  
Yoshiki Futaki ◽  
C. Samuel Martin

This paper describes the relationship between hydraulic losses and secondary flow within sinuous conduits with complicated bends. It has been found that the nature of secondary flow present in the bends is quite sensitive to the geometric configuration of the bend and the actual aspect ratio of the conduit section. Indeed, many different secondary flow patterns have been found to exist as the bend geometry is altered. A wide range of experiments has been conducted for various aspect ratios of a rectangular conduit with different curvatures.


Author(s):  
Christopher Katinas ◽  
Ahmad Fakheri

In this study, flow and heat transfer for laminar flow in curved channels of rectangular cross section is examined. The focus of the numerical solutions is on rectangular cross sections with an aspect ratio less than one, since little information is available for heat transfer in curved rectangular pipes whose width is greater than height. The study examines the impact of the aspect ratio and Dean number on both friction factor and Nusselt number. The results show that although both friction factor and Nusselt number increase as a result of curvature effects, the heat transfer enhancements significantly outweigh the friction factor penalty. Numerical solutions in this study consider the more realistic case of hydrodynamically developed and thermally developing flow.


2018 ◽  
Vol 860 ◽  
pp. 258-299 ◽  
Author(s):  
Thomas Kaller ◽  
Vito Pasquariello ◽  
Stefan Hickel ◽  
Nikolaus A. Adams

We present well-resolved large-eddy simulations of turbulent flow through a straight, high aspect ratio cooling duct operated with water at a bulk Reynolds number of $Re_{b}=110\times 10^{3}$ and an average Nusselt number of $Nu_{xz}=371$. The geometry and boundary conditions follow an experimental reference case and good agreement with the experimental results is achieved. The current investigation focuses on the influence of asymmetric wall heating on the duct flow field, specifically on the interaction of turbulence-induced secondary flow and turbulent heat transfer, and the associated spatial development of the thermal boundary layer and the inferred viscosity variation. The viscosity reduction towards the heated wall causes a decrease in turbulent mixing, turbulent length scales and turbulence anisotropy as well as a weakening of turbulent ejections. Overall, the secondary flow strength becomes increasingly less intense along the length of the spatially resolved heated duct as compared to an adiabatic duct. Furthermore, we show that the assumption of a constant turbulent Prandtl number is invalid for turbulent heat transfer in an asymmetrically heated duct.


1990 ◽  
Vol 112 (2) ◽  
pp. 205-211 ◽  
Author(s):  
N. Hur ◽  
S. Thangam ◽  
C. G. Speziale

The pressure driven, fully developed turbulent flow of an incompressible viscous fluid in curved ducts of square cross-section is studied numerically by making use of a finite volume method. A nonlinear K -1 model is used to represent the turbulence. The results for both straight and curved ducts are presented. For the case of fully developed turbulent flow in straight ducts, the secondary flow is characterized by an eight-vortex structure for which the computed flowfield is shown to be in good agreement with available experimental data. The introduction of moderate curvature is shown to cause a substantial increase in the strength of the secondary flow and to change the secondary flow pattern to either a double-vortex or a four-vortex configuration.


Author(s):  
S. Kathiravan ◽  
Roberto De Prosperis ◽  
Alessandro Ciani

Due to recent advancements made in computational technology, CFD tools are capable of accurately capturing complex physical phenomenon. The proposed novel CFD methodology improves the prediction reliability and capability of Gas Turbine Blade heat transfer and secondary flow behaviour. This paper discusses a robust CFD based methodology to validate the complex gas turbine blade cooling design using detailed 3D flow & conjugate heat transfer analysis. Both primary and secondary flow domains along with blade metal are considered in one single integrated CFD model. This will capture the coupled heat transfer and tip vortices mixing effects and hence accurately predict the secondary cooling flow. The secondary flow path geometry consists of serpentine passages with turbulator features in the flow path to improve the effective heat transfer. Several sensitivity studies were performed using the above model to understand the impact of turbulator fillets, tip hole coating thickness, domain interface and suitably accounted for in the full scale simulation. The numerical simulation results were extensively validated with GE industrial Frame5 gas turbine prototype test thermocouple data and thermal profiles (span-wise) obtained from metallographic images. This novel method gives a thorough understanding of flow-thermal physics involved in serpentine cooling and helps to optimize effective cooling flow usage.


2017 ◽  
Vol 20 (4) ◽  
pp. 161-167 ◽  
Author(s):  
T. Sathish

The study evaluates the nanofluid using finite element analysis with base fluid (water) and seeding particles (Aluminum oxide). This is placed over a convergence channel consisting of varying aspect ratio that are evaluated quantitatively to enhance the heat transfer properties of the nanofluid.We have considered frictional loss characteristics that increases the flow of the fluid with Reynolds numbers varying from 100-2000 is compared.A baseline modeling is established using the methodology analysis for the fluid flow over a rectangular chamber that is designed in the form of a square duct of ratio 1:1. The analysis is carried out over the heat transfer and flow rate characteristics of the nanofluid that converges into the square ducts with different aspect ratio, is analyzed.The concentration of the nano fluid is maintained at the constant rate, which is used for studying the flow rate influence over different aspect ratios. The thermal and flow characteristics is analyzed in such situation and validated against other literatures to check the efficiency in the converging rectangular oxygen free copper channel.The simulation results shows an increase in temperature on the duct out and drop in temperature on the inlet walls of the tube.The pressure changes and shear stress along the walls of the chamber is not much noticed and it is constant throughout the entire chamber.


Author(s):  
Andrew F. Chen ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han ◽  
Robert Krewinkel

The internal cooling channels of an advanced gas turbine blade typically have varying aspect ratios from one pass to another due to the varying thickness of the blade profile. Most of the fundamental internal cooling studies found in the open literature used a fixed aspect ratio for multi-pass channels. Studies on a reduced cross-section and aspect ratio channel are scarce. The current study features a two-pass rectangular channel with an aspect ratio AR = 4:1 in the first pass and an AR = 2:1 in the second pass after a 180 deg tip turn. In addition to the smooth-wall case, ribs with a profiled cross-section are placed at 60 deg to the flow direction on both the leading and trailing surfaces in both passages (P/e = 10, e/Dh ≈ 0.11, parallel and inline). Regionally averaged heat transfer measurement method was used to obtain the heat transfer coefficients on all surfaces within the flow passages. The Reynolds number (Re) ranges from 10,000 to 70,000 in the first passage, and the rotational speed ranges from 0 to 400 rpm. Under pressurized condition (570 kPa), the highest rotation number achieved was Ro = 0.39 in the first passage and 0.16 in the second passage. Rotation effects on both heat transfer and pressure loss coefficient for the smooth and rib-roughened cases are presented. The results showed that the turn induced secondary flows are reduced in an accelerating flow. The effects of rotation on heat transfer are generally weakened in the ribbed case than the smooth case. Significant heat transfer reduction on the tip wall was seen in both the smooth and ribbed cases under rotating condition. A reduced overall pressure penalty was seen for the ribbed case under rotation. Reynolds number effect was found noticeable in the current study. The heat transfer and pressure drop characteristics are sensitive to the geometrical design of the channel and should be taken into account in the design process.


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