A Generalized Impact-Sliding Fretting Wear Model Based on Fracture Mechanics Approach

Author(s):  
Yemane Gessesse ◽  
Helmi Attia ◽  
M. O. M. Osman

Impact-sliding fretting wear is a complex phenomenon due to the random nature of the flow-induced vibrations, and the self-induced tribological changes. Available models, which relate wear losses to the process variables, are empirical in nature and bear no physical similarity to the actual mathematical and physical attributes of the wear process. A generalized model is developed in the present work to mathematically describe the fretting wear process under various modes of motion, namely, impact, sliding and oscillatory. This model, which is based on the findings from the fracture mechanics analysis of the crack initiation and propagation processes, takes into consideration the simultaneous action of both the surface adhesion and subsurface fatigue mechanisms. The model also accounts for the micro-, and macro- contact configuration of the tube-support system. The closed form solution requires the calibration of single parameter, using a limited number of experiments, to account for the effect of environment and the support material. The model was validated using experimental data that are generated for Inconel 600 and Incology 800 tube materials at room and high temperature environment, and for different types of motion. The results showed that model can accurately predict wear losses within a factor of < ±3. This narrow range presents better than an order of magnitude improvement over the current state-of-the-art models.

1984 ◽  
Vol 106 (2) ◽  
pp. 188-195 ◽  
Author(s):  
J. H. Lau ◽  
T. T. Lau

A closed-form solution is presented for the small deformation analysis of a straight thin-walled circular cylinder subjected to the simultaneous action of bending and twisting moments. Dimensionless interaction curves and charts which relate the variables, bending moment, curvature, maximum effective strain, twisting moment, and shear strain are also provided for engineering practice convenience. The average stress-strain diagram of the cylinder is described by two straight lines. The result presented herein is not only a good approximation of a wide class of piping materials, but also provides a standard tool for estimating the accuracy of different direct schemes such as numerical integration, finite-difference, and finite-element methods.


Author(s):  
Greg Thorwald ◽  
Ken Bagnoli

Abstract The objective of this paper is to use two-parameter fracture mechanics to adjust a material J-R resistance curve (i.e. toughness) from the test specimen geometry to the cracked component geometry. As most plant equipment is designed and operated on the “upper shelf”, a ductile tearing analysis may give a more realistic assessment of flaw tolerance. In most cases, tearing curves are derived from specimen geometries that ensure a high degree of constraint, e.g., SENB and CT Therefore, there can be significant benefit in accounting for constraint differences between the specimen geometry and the component geometry. In one-parameter fracture mechanics a single parameter, K or J-integral, is sufficient to characterize the crack front stresses. When geometry dependent effects are observed, two-parameter fracture mechanics can be used to improve the characterization of the crack front stress, using T-stress, Q, or A2 constraint parameter. The A2 parameter was be used in this study. The usual J-R power-law equation has two coefficients to curve-fit the material data (ASTM E1820). The adjusted J-R curve coefficients are modified to be a function of the A2 constraint parameter. The measured J-R values and computed A2 constraint values are related by plotting the J-R test data versus the A2 values. The A2 constraint values are computed by comparing the HRR stress solution to the crack front stress results of the test specimen geometry using elastic-plastic FEA. Solving for the two J-R curve coefficients uses J values at two Δa crack extension values from the test data. A closed-form solution for the adjusted J-R coefficients uses the properties of natural logarithms. The solution shows the adjusted J-R exponent coefficient will be a constant value for a particular material and test specimen geometry, which simplifies the application of the adjusted J-R curve. A different test specimen geometry can be used to validate the adjusted J-R curve. Choosing another test specimen geometry, having a different A2 constraint value, can be used to obtain the adjusted J-R curve and compare it to the measured J-R curves. The geometry of the component is also expected to have a different A2 constraint compared to the material test specimen. The example examined here is an axial surface flaw in a pipe. The A2 constraint for an axial surface cracked pipe is computed and used to obtain an adjusted J-R curve. The adjusted J-R curve shows an increase in toughness for the pipe as compared to the CT measured value. The adjusted J-R curve can be used to assess flaw stability using the driving force method or a ductile tearing instability analysis.


2015 ◽  
Vol 114 (1) ◽  
pp. 746-760 ◽  
Author(s):  
Bryan D. He ◽  
Alex Wein ◽  
Lav R. Varshney ◽  
Julius Kusuma ◽  
Andrew G. Richardson ◽  
...  

Efficient spike acquisition techniques are needed to bridge the divide from creating large multielectrode arrays (MEA) to achieving whole-cortex electrophysiology. In this paper, we introduce generalized analog thresholding (gAT), which achieves millisecond temporal resolution with sampling rates as low as 10 Hz. Consider the torrent of data from a single 1,000-channel MEA, which would generate more than 3 GB/min using standard 30-kHz Nyquist sampling. Recent neural signal processing methods based on compressive sensing still require Nyquist sampling as a first step and use iterative methods to reconstruct spikes. Analog thresholding (AT) remains the best existing alternative, where spike waveforms are passed through an analog comparator and sampled at 1 kHz, with instant spike reconstruction. By generalizing AT, the new method reduces sampling rates another order of magnitude, detects more than one spike per interval, and reconstructs spike width. Unlike compressive sensing, the new method reveals a simple closed-form solution to achieve instant (noniterative) spike reconstruction. The base method is already robust to hardware nonidealities, including realistic quantization error and integration noise. Because it achieves these considerable specifications using hardware-friendly components like integrators and comparators, generalized AT could translate large-scale MEAs into implantable devices for scientific investigation and medical technology.


2021 ◽  
Vol 11 (6) ◽  
pp. 2501
Author(s):  
Francesca Pancella ◽  
Angelo Luongo

A simple and efficient method is proposed for the analysis of twist of rectangular box-girder bridges, which undergo distortion of the cross section. The model is developed in the framework of the Generalized Beam Theory and oriented towards semi-analytical solutions. Accordingly, only two modes are accounted for: (i) the torsional mode, in which the box-girder behaves as a Vlasov beam under nonuniform torsion, and, (ii) a distortional mode, in which the cross section behaves as a planar frame experiencing skew-symmetric displacements. By following a variational approach, two coupled, fourth-order differential equations in the modulating amplitudes are obtained. The order of magnitude of the different terms is analyzed, and further reduced models are proposed. A sample system, taken from the literature, is considered, for which generalized displacement and stress fields are evaluated. Both a Fourier solution for the coupled problem and a closed-form solution for the uncoupled problem are carried out, and the results are compared. Finally, the model is validated against finite element analyses.


1986 ◽  
Vol 53 (1) ◽  
pp. 181-186 ◽  
Author(s):  
A. Shulemovich

This paper presents a theoretical investigation of self-excited vibrations of pipes conveying fluid due to roughness. A model of a laminar friction, considered as the excitation mechanism, is based on Prandtl’s universal velocity distribution for the turbulent boundary layer and on Nikuradse’s experiments. The analysis has shown that the friction characteristic has a negative slope in a certain range of fluid velocities. This range is a function of pipe roughness and is shifted to lower flow velocities due to roughness growth during pipe operation. It was found that the differential operator of a piping loop motion based on the nonlinear restoring characteristic coincides with the differential operator of Duffing’s equation for the hardening system. The energy method was used to obtain the approximate closed-form solution for the amplitude of steady self-excited vibrations. The unstable response with jump phenomena can appear due to interaction of small turbulent disturbances in conveying fluid with a given nonlinear system.


2013 ◽  
Vol 40 (2) ◽  
pp. 106-114
Author(s):  
J. Venetis ◽  
Aimilios (Preferred name Emilios) Sideridis

1995 ◽  
Vol 23 (1) ◽  
pp. 2-10 ◽  
Author(s):  
J. K. Thompson

Abstract Vehicle interior noise is the result of numerous sources of excitation. One source involving tire pavement interaction is the tire air cavity resonance and the forcing it provides to the vehicle spindle: This paper applies fundamental principles combined with experimental verification to describe the tire cavity resonance. A closed form solution is developed to predict the resonance frequencies from geometric data. Tire test results are used to examine the accuracy of predictions of undeflected and deflected tire resonances. Errors in predicted and actual frequencies are shown to be less than 2%. The nature of the forcing this resonance as it applies to the vehicle spindle is also examined.


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