Measurement of Kinetic Zone Temperature and Heat Transfer Coefficient in the Lost Foam Casting Process

Author(s):  
X. J. Liu ◽  
S. H. Bhavnani ◽  
R. A. Overfelt

A thermometric technique has been developed to study the thermal characteristics of the foam-metal interaction in the lost foam casting process. A cylindrical foam pattern and heated steel block have been used to estimate the endothermic losses associated with the thermal degradation of the expanded polystyrene at the metal front. Thermocouple readings have been analyzed to determine the temperature of the kinetic zone between the advancing metal front and the receding foam pattern. The heat transfer coefficient between the metal front and the foam pattern has been calculated from the thermal data at the simulated metal front. The results confirmed that the endothermic degradation of the polystyrene pattern at the metal front introduced a steep thermal gradient in the metal and a consistently increasing heat flux. It is found that the heat transfer coefficient, initially 150 W/m2·K increases to 220 ~ 300 W/m2·K during the process. Foam density has marginal effect on the heat flux and heat transfer coefficient, whereas the increase of simulated metal front velocity enhances the heat transfer at the metal front. The kinetic zone temperature is measured to be in the range of 150 to 290°C with an average of 200°C and a gaseous gap size of 1 to 4 cm.

Author(s):  
AS Sabu ◽  
Joby Mackolil ◽  
B Mahanthesh ◽  
Alphonsa Mathew

The study focuses on the aggregation kinematics in the quadratic convective magneto-hydrodynamics of ethylene glycol-titania ([Formula: see text]) nanofluid flowing through an inclined flat plate. The modified Krieger-Dougherty and Maxwell-Bruggeman models are used for the effective viscosity and thermal conductivity to account for the aggregation aspect. The effects of an exponential space-dependent heat source and thermal radiation are incorporated. The impact of pertinent parameters on the heat transfer coefficient is explored by using the Response Surface Methodology and Sensitivity Analysis. The effects of several parameters on the skin friction and heat transfer coefficient at the plate are displayed via surface graphs. The velocity and thermal profiles are compared for two physical scenarios: flow over a vertical plate and flow over an inclined plate. The nonlinear problem is solved using the Runge–Kutta-based shooting technique. It was found that the velocity profile significantly decreased as the inclination of the plate increased on the other hand the temperature profile improved. The heat transfer coefficient decreased due to the increase in the Hartmann number. The exponential heat source has a decreasing effect on the heat flux and the angle of inclination is more sensitive to the heat transfer coefficient than other variables. Further, when radiation is incremented, the sensitivity of the heat flux toward the inclination angle augments at the rate 0.5094% and the sensitivity toward the exponential heat source augments at the rate 0.0925%. In addition, 41.1388% decrement in wall shear stress is observed when the plate inclination is incremented from [Formula: see text] to [Formula: see text].


2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Peter Schreivogel ◽  
Michael Pfitzner

A new approach for steady-state heat transfer measurements is proposed. Temperature distributions are measured at the surface and a defined depth inside the wall to provide boundary conditions for a three-dimensional heat flux calculation. The practical application of the technique is demonstrated by employing a superposition method to measure heat transfer and film cooling effectiveness downstream of two different 0.75D deep narrow trench geometries and cylindrical holes. Compared to the cylindrical holes, both trench geometries lead to an augmentation of the heat transfer coefficient supposedly caused by the highly turbulent attached cooling film emanating from the trenches. Areas of high heat transfer are visible, where recirculation bubbles or large amounts of coolant are expected. Increasing the density ratio from 1.33 to 1.60 led to a slight reduction of the heat transfer coefficient and an increased cooling effectiveness. Both trenches provide a net heat flux reduction (NHFR) superior to that of cylindrical holes, especially at the highest momentum flux ratios.


Author(s):  
M. Hamayun Maqbool ◽  
Bjo¨rn Palm ◽  
R. Khodabandeh ◽  
Rashid Ali

Experiments have been performed to investigate heat transfer in a circular vertical mini channel made of stainless steel (AISI 316) with internal diameter of 1.70 mm and a uniformly heated length of 245 mm using ammonia as working fluid. The experiments are conducted for a heat flux range of 15 to 350 kW/m2 and mass flux range of 100 to 500 kg/m2s. The effects of heat flux, mass flux and vapour quality on the heat transfer coefficient are explored in detail. The experimental results show that the heat transfer coefficient increases with imposed wall heat flux while mass flux and vapour quality have no considerable effect. Experimental results are compared to predictive methods available in the literature for boiling heat transfer. The correlations of Cooper et al. [1] and Shah [3] are in good agreement with our experimental data.


1969 ◽  
Vol 91 (1) ◽  
pp. 27-36 ◽  
Author(s):  
B. S. Shiralkar ◽  
Peter Griffith

At slightly supercritical pressure and in the neighborhood of the pseudocritical temperature (which corresponds to the peak in the specific heat at the operating pressure), the heat transfer coefficient between fluid and tube wall is strongly dependent on the heat flux. For large heat fluxes, a marked deterioration takes place in the heat transfer coefficient in the region where the bulk temperature is below the pseudocritical temperature and the wall temperature above the pseudocritical temperature. Equations have been developed to predict the deterioration in heat transfer at high heat fluxes and the results compared with previously available results for steam. Experiments have been performed with carbon dioxide for additional comparison. Limits of safe operation for a supercritical pressure heat exchanger in terms of the allowable heat flux for a particular flow rate have been determined theoretically and experimentally.


2012 ◽  
Vol 188 ◽  
pp. 264-269
Author(s):  
Li Xin Qu ◽  
Yi Hong Zhou ◽  
Yao Ying Huang ◽  
Guo Qing Tang ◽  
Shao Wu Zhou

Most of the cracks on concrete dam are external ones, while external heat preservation is an important measure to prevent cracking. In order to obtain the actual thermal parameters, according to thermal conduction theory and the temperature distribution conditions of optical fiber on concrete surface, the surface temperature distribution of concrete pouring deck was real-time monitored by setting optical fiber in different depths; then the surface heat flux of mass concrete was calculated, thereby the equivalent surface heat transfer coefficient, which varied as time goes, was inversed. It is indicated that the inversion process is relatively simple and reliable, and the heat transfer coefficient obtained can well reflect the real performance of the insulation materials. Meanwhile, it is also indicated that the heat transfer coefficient of equivalent surface varies as time goes, which can contribute to back analysis calculation and actual engineering practice.


Author(s):  
S. Baldauf ◽  
M. Scheurlen ◽  
A. Schulz ◽  
S. Wittig

Heat transfer coefficients and the resulting heat flux reduction due to film cooling on a flat plate downstream a row of cylindrical holes are investigated. Highly resolved two dimensional heat transfer coefficient distributions were measured by means of infrared thermography and carefully corrected for local internal testplate conduction and radiation effects [1]. These locally acquired data are processed to lateral average heat transfer coefficients for a quantitative assessment. A wide range variation of the flow parameters blowing rate and density ratio as well as the geometrical parameters streamwise ejection angle and hole spacing is examined. The effects of these dominating parameters on the heat transfer augmentation from film cooling are discussed and interpreted with the help of highly resolved surface results of effectiveness and heat transfer coefficients presented earlier [2]. A new method of evaluating the heat flux reduction from film cooling is presented. From a combination of the lateral average of both the adiabatic effectiveness and the heat transfer coefficient, the lateral average heat flux reduction is processed according to the new method. The discussion of the total effect of film cooling by means of the heat flux reduction reveals important characteristics and constraints of discrete hole ejection. The complete heat transfer data of all measurements are used as basis for a new correlation of lateral average heat transfer coefficients. This correlation combines the effects of all the dominating parameters. It yields a prediction of the heat transfer coefficient from the ejection position to far downstream, including effects of extreme blowing angles and hole spacing. The new correlation has a modular structure to allow for future inclusion of additional parameters. Together with the correlation of the adiabatic effectiveness it provides an immediate determination of the streamwise heat flux reduction distribution of cylindrical hole film cooling configurations.


2013 ◽  
Vol 17 (5) ◽  
pp. 1337-1342 ◽  
Author(s):  
Shu Zheng ◽  
Zixue Luo ◽  
Huaichun Zhou

In this paper, a distributed parameter model for the evaporation system of a supercritical spiral water wall boiler is developed based on a 3-D temperature field. The mathematical method is formulated for predicting the heat flux and the metal-surface temperature. The results show that the influence of the heat flux distribution is more obvious than that of the heat transfer coefficient distribution in the spiral water wall tube, and the peak of the heat transfer coefficient decreases with an increment of supercritical pressure. This distributed parameter model can be used for a 600 MW supercritical-pressure power plant.


2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Steve Q. Cai ◽  
Avijit Bhunia

In a heat pipe, operating fluid saturates wick structures system and establishes a capillary-driven circulation loop for heat transfer. Thus, the thermophysical properties of the operating fluid inevitably impact the transitions of phase-change mode and the capability of heat transfer, which determine both the design and development of the associated heat pipe systems. This article investigates the effect of liquid properties on phase-change heat transfer. Two different copper wick structures, cubic and cylindrical in cross section, 340 μm in height and 150 μm in diameter or width, are fabricated using an electroplating technique. The phase-change phenomena inside these wick structures are observed at various heat fluxes. The corresponding heat transfer characteristics are measured for three different working liquids: water, ethanol, and Novec 7200. Three distinct modes of the phase-change process are identified: (1) evaporation on liquid–vapor interface, (2) nucleate boiling with interfacial evaporation, and (3) boiling enhanced interface evaporation. Transitions between the three modes depend on heat flux and liquid properties. In addition to the mode transition, liquid properties also dictate the maximum heat flux and the heat transfer coefficient. A quantitative characterization shows that the maximum heat flux scales with Merit number, a dimensionless number connecting liquid density, surface tension, latent heat of vaporization, and viscosity. The heat transfer coefficient, on the other hand, is dictated by the thermal conductivity of the liquid. A complex interaction between the mode transition and liquid properties is reflected in Novec 7200. In spite of having the lowest thermal conductivity among the three liquids, an early transition to the mode of the boiling enhanced interface evaporation leads to a higher heat transfer coefficient at low heat flux.


2020 ◽  
Vol 90 (2) ◽  
pp. 175
Author(s):  
В.Н. Морару ◽  
Б.И. Бондаренко ◽  
С.В. Сидоренко ◽  
Д.В. Комыш

Abstract: The effect of dispersants organic (CTAB) and inorganic nature (sodium pyrophosphate and sodium silicate) on the critical heat flux (CHF) and heat-transfer coefficient (HTC) of boiling various aqueous nanofluids (NFs) under conditions of free convection is studied. It has been established that the addition of ionic dispersants to aluminosilicate NFs, increasing their aggregative and sedimentation stability, as a rule, worsens their heat-transfer parameters during boiling, causing a sudden pre-crisis heater burnout in a test unit powered by direct current. The mechanism of the phenomenon is revealed. On the contrary, the addition of dispersants and surfactants to carbon-containing NFs with high thermal conductivity, improving their stability, at the same time increases the heat transfer coefficient during boiling of NFs, but also cause pre-crisis heater burnout in the case of direct current heating. The effect of dispersants on crisis phenomena during boiling of water and NFs is analyzed and the causes of sudden pre-crisis heater burnout have been elucidated. Several mechanisms have been proposed for interpreting the observed effects, from which the expediency of using alternating heating current and non-ionic, non-foaming surfactants and dispersants to avoid an early onset of the boiling crisis in order to achieve higher values of the critical heat flux and the heat transfer coefficient during the NFs boiling.


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