A Numerical Study of Single Bubble Dynamics During Flow Boiling

Author(s):  
Ding Li ◽  
Vijay K. Dhir

Nucleate flow boiling is a liquid-vapor phase-change process associated with high heat transfer rates. A complete 3D numerical simulation of single bubble dynamics on surfaces inclined at 90°, 45° and 30° to the horizontal line and subjected to forced flow parallel to the surface is performed in this work. The continuity, momentum and energy equations are solved with finite difference method and the level-set method is used to capture the liquid-vapor interface. The heat transfer contribution of the micro-layer between the solid wall and evolving liquid-vapor interface is included in this numerical analysis. The effect of dynamic contact angle is also included. The numerical result of bubble growth and sliding distance have been compared with experimental data.

2007 ◽  
Vol 129 (7) ◽  
pp. 864-876 ◽  
Author(s):  
Ding Li ◽  
Vijay K. Dhir

Three-dimensional numerical simulation of single bubble dynamics during nucleate flow boiling is performed in this work. The range of bulk liquid velocities investigated is from 0.076to0.23m∕s. The surface orientations at earth normal gravity are varied from an upward facing horizontal surface to vertical through 30, 45, and 60deg. The gravity levels on an upward facing horizontal surface are varied from 1.0ge to 0.0001ge. Continuity, momentum, and energy equations are solved by finite difference method and the level set method is used to capture the liquid-vapor interface. Heat transfer within the liquid micro layer is included in this model. The numerical results have been compared with data from experiments. The results show that the bulk flow velocity, heater surface orientation, and gravity levels influence the bubble dynamics.


Author(s):  
Tamanna Alam ◽  
Wenming Li ◽  
Fanghao Yang ◽  
Ahmed Shehab Khan ◽  
Yan Tong ◽  
...  

In microchannel flow boiling, bubble nucleation, growth and flow regime development are highly influenced by channel cross-section and physical phenomena underlying this mechanism are far from being well-established. Relative effects of different forces acting on wall-liquid and liquid-vapor interface of a confined bubble play an important role in heat transfer performances. Therefore, fundamental investigations are necessary to develop enhanced microchannel heat transfer surfaces. Force analysis of vapor bubble dynamics in flow boiling Silicon Nanowire (SiNW) microchannels has been performed based on theoretical, experimental and visualization studies. The relative effects of different forces on flow regime, instability and heat transfer performances of flow boiling in Silicon Nanowire microchannels have been identified. Inertia, surface tension, shear, buoyancy, and evaporation momentum forces have significant importance at liquid-vapor interface as discussed earlier by several authors. However, no comparative study has been done for different surface properties till date. Detailed analyses of these forces including contact angle and bubble flow boiling characteristics have been conducted in this study. A comparative study between Silicon Nanowire and Plainwall microchannels has been performed based on force analysis in the flow boiling microchannels. In addition, force analysis during instantaneous bubble growth stage has been performed. Compared to Plainwall microchannels, enhanced surface rewetting and critical heat flux (CHF) are owing to higher surface tension force at liquid-vapor interface and Capillary dominance resulting from Silicon Nanowires. Whereas, low Weber number in Silicon Nanowire helps maintaining uniform and stable thin film and improves heat transfer performances. Moreover, force analysis during instantaneous bubble growth shows the dominance of surface tension at bubble nucleation and slug/transitional flow which resulted higher heat transfer contact area, lower thermal resistance and higher thin film evaporation. Whereas, inertia force is dominant at annular flow and it helps in bubble removal process and rewetting.


Author(s):  
Adam Becker ◽  
Marek Kapitz ◽  
Stefan aus der Wiesche

Complete three-dimensional numerical simulations of single bubble dynamics under pool and flow boiling conditions are carried out using the CFD code FLOW3D© based on the volume-of-fluid (VOF) method. The analyses include a numerically robust kinetic phase change model and transient wall heat conduction. The simulation approach is calibrated by comparison with available experimental and theoretical data. It is found that the observed hydrodynamics (i.e. bubble shape, departure, and deformation) are simulated very well. The comparison with high-resolution transient temperature measurements during a heating foil experiment indicates that modeling of the spatio-temporal heat sink distribution during bubble growth requires major attention. The simulation tool is employed for single bubble dynamics during flow boiling, and the agreement is excellent with published experimental data. The numerical results indicate how bulk flow velocity and wall heat transfer influence the bubble and heat transfer characteristics.


Author(s):  
Shyamkumar P.I. ◽  
Suneet Singh ◽  
Atul Srivastava ◽  
Milan Visaria

Abstract An efficient thermal management system is desirable for improving the performance of key components of electric vehicle (EV), such as battery packs and Insulated-Gate Bipolar Transistors (IGBTs). This paper investigates the application of single bubble nucleate boiling heat transfer in battery and IGBT component cooling pack. A semi mechanistic flow boiling model, which combines four main sub-models i.e. phase change model, micro-region model, Marangoni model, and contact angle model is developed to get the insight of various subprocesses like bubble inception, growth, departure, scavenging effect while the bubble departs and condensation. For model validation, simulations are carried out for single bubble flow boiling in a vertical rectangular channel and compared against the experimental data available in the literature. Thereafter, simulations are carried out for the battery and IGBT cooling pack to understand the physical phenomena associated with nucleate boiling in such systems. The choice of a single vapor bubble vis-à-vis multiple bubbles has been based on the objective of validating the developed numerical model. An enhancement of ∼30% in heat transfer is achieved for both battery and IGBT components when the system is subjected to a nucleate boiling cooling regime as compared to a conventional single-phase convection cooling system. Nusselt number variation due to the single bubble movement along the coolant path is studied in detail for both serpentine-shaped cooling path in a battery and straight flow path in an IGBT. Moreover, the influence of Reynolds number over bubble dynamics is analyzed.


Author(s):  
Ram Ranjan ◽  
Jayathi Y. Murthy ◽  
Suresh V. Garimella

A numerical model of the evaporating liquid meniscus under saturated vapor conditions in wick microstructures has been developed. Four different wick geometries representing the common wicks used in heat pipes, viz., wire mesh, rectangular grooves, sintered wicks and vertical microwires, are modeled and compared for evaporative performance. The solid-liquid combination considered is copper-water. Steady evaporation is modeled and the liquid-vapor interface shape is assumed to be static during evaporation. Liquid-vapor interface shapes in different geometries are obtained by solving the Young-Laplace equation using Surface Evolver. Mass, momentum and energy equations are solved numerically in the liquid domain, with the vapor assumed to be saturated. Evaporation at the interface is modeled by using appropriate heat and mass transfer rates obtained from kinetic theory. Thermo-capillary convection due to non-isothermal conditions at the interface is modeled for all geometries and its role in heat transfer enhancement from the interface is quantified for both low and high superheats. More than 80% of the evaporation heat transfer is noted to occur from the thin-film region of the liquid meniscus. Very small Capillary and Weber numbers arising due to small fluid velocities near the interface for low superheats validate the assumption of static liquid meniscus shape during evaporation. Solid-liquid contact angle, wick porosity, solid-vapor superheat and liquid level in the wick pore are varied to study their effects on evaporation from the liquid meniscus.


Author(s):  
Jinho Jeon ◽  
Woorim Lee ◽  
Youngho Suh ◽  
Gihun Son

Flow boiling in parallel microchannels has received attention as an effective cooling method for high-power-density microprocessor. Despite a number of experimental studies, the bubble dynamics coupled with boiling heat transfer in microchannels is still not well understood due to the technological difficulties in obtaining detailed measurements of microscale two-phase flows. In this study, complete numerical simulation is performed to further clarify the physics of flow boiling in microchannels. The level set method for tracking the liquid-vapor interface is modified to include the effects of phase change and contact angle. The method is further extended to treat the no-slip and contact angle conditions on the immersed solid. Also, the reverse flow observed during flow boiling in parallel microchannels has been investigated. Based on the numerical results, the effects of channel shape and inlet area restriction on the bubble growth, reverse flow and heat transfer are quantified.


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