Experimental Investigation of the Energy Dissipated in a Magneto-Rheological Damper for Semi-Active Vehicle Suspensions

Author(s):  
Fernando D. Goncalves ◽  
Mehdi Ahmadian

Magneto-rheological (MR) fluid dampers are often characterized by their field-dependent yield stress. This fielddependent yield stress and their fast response time make MR fluid dampers attractive alternatives to conventional viscous dampers. In comparing passive dampers with MR dampers, an equivalent viscous damping coefficient is often found from the energy dissipated by the MR damper. This study considers the energy dissipated by the MR damper under semi-active control. A hybrid control policy for semi-active vehicle suspensions is considered. A quarter car rig was used to evaluate the dynamics of the hybrid suspension using an MR damper. The steady-state performance of hybrid control is investigated with regard to the RMS displacements and accelerations of the sprung and unsprung masses. A frequency domain analysis is also presented. The transmissibilities of the sprung and unsprung masses are found using a range specific chirp signal. Results indicate that hybrid control with equal contributions from skyhook and groundhook can offer benefits to both the sprung and unsprung masses. With the performance of the hybrid semi-active suspension known, the study then considers the energy dissipated by the MR damper under hybrid control. An investigation into the possible correlation between performance and the energy dissipated by the MR damper is presented. Force-displacement curves are generated and an energy ratio is introduced. The energy ratio is the energy metric used to evaluate the energy dissipation of the MR damper. The energy ratio is defined as the ratio of the energy dissipated by the MR damper and the energy input into the system. The results indicate that the MR damper under hybrid control can dissipate nearly 70% of the energy input to the system.

Author(s):  
Christopher M. Boggs ◽  
Fernando D. Goncalves ◽  
Mehdi Ahmadian

Magnetorheological (MR) fluids are often characterized by their field-dependent yield stress. Upon the activation of a magnetic field, the fluid has the ability to change from a fluid state to a semi-solid state in milliseconds. The field-dependent yield stress and the fluid’s fast response time make MR fluid an attractive technology for many applications. One such application that has gained considerable attention is in MR fluid dampers. The real-time control possibilities make MR dampers attractive alternatives to conventional viscous dampers. In comparing passive dampers with MR dampers, an equivalent viscous damping coefficient is often found from the energy dissipated by the MR damper with a fixed current applied to the damper. In contrast, this study investigates energy dissipation of the MR damper under a semi-active hybrid control policy. Hybrid control is a linear combination of skyhook and groundhook control. This study investigates the system energy under steady-state conditions at three frequencies, and how the system energy varies with varying contributions from skyhook and groundhook. A quarter-car rig was used to evaluate the dynamics of the hybrid suspension using an MR damper. Previous studies have shown that hybrid control can offer advantages to both the sprung and unsprung masses; however the relationship between energy dissipation and performance is not clear. In this study, we compare control policy performance to several energy-based measures. Results indicate that there is a strong correlation between sprung mass RMS acceleration and unsprung mass RMS acceleration to several of the energy-based measures.


2020 ◽  
Vol 12 (8) ◽  
pp. 168781402095054
Author(s):  
Birhan Abebaw Negash ◽  
Wonhee You ◽  
Jinho Lee ◽  
Kwansup Lee

In this research, novel genetic algorithm (nGA) is proposed for Bouc-Wen modle parameters esstimation for magnetorheological (MR) fluid dampers. The optimization efficiency is improved by modifying the crossover and mutation steps of a GA. In the crossover stage, the probability of reproducing offspring from the same parent (same mother and father chromosome) is done to be zero, which may happen in the standard GA, and the probability of a chromosome to be selected for mating is based on error rank weighting of the chromosomes. Additional fitness evaluation of chromosomes will take place in between the crossover and mutation steps to save the best chromosome found so far, which is not implemented in the standard genetic algorithm (GA). The model is validated by comparing its simulation output force ( Fsim) with experimentally generated MR damper force ( Fexp). The mean absolute error, standard deviation and number of generations for convergence are taken as a criterias for performance evaluation. With these ctriterias, the proposed novel GA outperform better than the other researches. The accuracy is improved by 46.67% compared to standard GA. The proposed novel GA for Bouc-Wen model parameter identification can be used for any MR damper control system with better accuracy.


Author(s):  
Riaan F. Meeser ◽  
P. Schalk Els ◽  
Sudhir Kaul

This paper presents the design of a magneto-rheological (MR) damper for an off-road vehicle where large suspension travel and high flow rates, as compared to typical passenger car suspensions, are required. The MR damper is expected to enhance the capability of the suspension system by allowing variable damping due to inherent properties of the MR fluid. MR fluids exhibit a reversible behavior that can be controlled with the intensity of a magnetic field, allowing a change in the effective viscosity and thereby in the damping characteristics of the fluid. A mathematical model of the proposed damper has been developed using the Bingham plastic model so as to determine the necessary geometry for the damper designed in this study, using the fluid flow rate and current to the electromagnet as the input variables. The model is used to compute the damping force, and the analytical results show that the designed MR damper provides the required range of damping force for the specific vehicle setup that is being used for this study. A valve-mode MR fluid channel has been designed such that the required minimum damping is reached in the off-state, and the desired maximum damping is reached in the on-state. For manufacturing and size considerations, the final design incorporates a triple pass layout with the MR fluid flowing through the three passages that are arranged in an S-shape so as to minimize the cross section of the electromagnet core.


Author(s):  
Fernando D. Goncalves ◽  
Mehdi Ahmadian

Many control policies, such as skyhook and groundhook control, are now being considered for intelligent vehicle suspensions. Past studies have shown the performance limitations of these policies, as well as others that have been considered for vehicle applications. The performance of three semi-active control policies were studied experimentally under steady-state and transient inputs. Experimental results were obtained using a quarter-car rig and a magneto-rheological damper. The commonly considered skyhook and groundhook control policies were employed and evaluated under a steady-state, or pure tone, input and a transient, or step input. An alternative control technique called “hybrid control,” which attempts to merge the performance benefits of skyhook and groundhook control was also considered. Peak-to-peak displacement and peak-to-peak acceleration were used to evaluate performance. The results indicate that while skyhook and groundhook can offer benefits to either the sprung or unsprung masses, hybrid control can offer benefits to both masses. The compromise inherent in both skyhook and groundhook is eliminated with the use of hybrid control. Both the steady-state and transient dynamics of the sprung and unsprung masses can be reduced below those of passive using hybrid control with an α of 0.5. This corresponds to equal contributions from skyhook control and groundhook control.


1999 ◽  
Author(s):  
Mehdi Ahmadian

Abstract The design and fabrication of a magneto rheological (MR) damper for bicycle suspension applications is addressed. Two 1998 Judy® Dampers are retrofitted with MR valves, to achieve the damping force adjustability that the MR fluid offers. One design attempts to use as many of the Judy® Damper components as possible. The second design significantly modifies the Judy® Damper, to better accommodate the MR valve and ease of fabrication and assembly, although fitting into the same envelope as the Judy® damper for a direct retrofit. The two MR dampers are fabricated and assembled for force-velocity characterization testing. The test results show that properly-designed MR dampers can provide significant dynamic performance improvements, as compared to conventional passive bicycle dampers.


Author(s):  
Okan Topcu ◽  
Yigit Tascioglu ◽  
Erhan Ilhan Konukseven

Haptic interfaces require lightweight, small actuators with high force capability and low friction. In this paper, based on the structure of conventional shear mode disc and drum type MR fluid dampers, a lightweight continuous rotary MR damper working in valve mode is designed for haptic interfaces. The proposed design is compared to shear mode disc-type and drum-type designs with similar torque–to–mass ratio via computer simulations. Mathematical models for the resistant torques of both the shear mode and the valve mode are derived. Subsequently, the finite element analysis of electromagnetic circuit calculations was carried out by FEMM software to perform an optimization of the dimensions of the parts such as gap size and thickness. It is shown that the proposed continuous rotary valve mode MR damper is a fine candidate that meets the requirements of haptic interfaces.


2015 ◽  
Vol 813-814 ◽  
pp. 1002-1006 ◽  
Author(s):  
P. Thirupathi ◽  
Perumalla Janaki Ramulu ◽  
S. Venukumar ◽  
Peddabavi Saikiran Reddy ◽  
B. Krishna Reddy ◽  
...  

Magneto-rheological fluids belong to a group of non-Newtonian fluids, and represent a group of purely-viscous fluids with the controllability of their properties by means of a magnetic field. In the present work, MR damper setup has designed and fabricated. MR fluid is prepared by mixing the lubricating oil, distilled water and iron particles of size 500 meshes in the standard proportions. During the experimentation, arrangement is made for load which falls on the piston head of MR damper to determine the damping effect. For every reputation, time and displacement of piston in the MR fluid is noted. Based on these parameters, velocity of the piston and rate of acceleration with respect to time and acceleration with respect to displacement is determined. Damping effect is calculated by using acceleration with respect to time and displacement respectively.


Author(s):  
Douglas Ivers ◽  
Douglas LeRoy

This paper will discuss how controllable material technology, such as the use of active magneto-rheological (MR) dampers, improves vehicle primary and secondary suspensions. Although relatively new to the marketplace, semi-active suspensions in commercial automobiles and off-highway vehicles have been proven through the use of active MR dampers since 1998. In fact, MR suspension dampers are found today on the commercial vehicles of an increasing number of automotive OEMs and leading off-highway OEMs. MR fluid dampers are simple in design and have the advantage of no moving parts. The resistive force from an MR damper is generated as iron particles, suspended in the magneto-rheological fluid (MR fluid); pass through a magnetic field controlled by the electrical current passing through an electric coil contained within a moving piston surrounded by fluid. By adjusting the current to the damper coil in response to feedback from vehicle sensors and a controller, the damping response of the suspension can be optimized and controlled in real time to provide optimal operator comfort. The MR Damper System has a full-scale step response of less than 10 milliseconds. Sophisticated control algorithms adapt to large changes in payload, enabling the vehicle to meet ride metrics without pneumatic load leveling. Other benefits of the MR damping system include higher speed in NATO double-lane change tests, reduced risk of roll-over, improved accuracy of mounted weapons, and improved vehicle durability and readiness.


Robotica ◽  
2006 ◽  
Vol 24 (6) ◽  
pp. 699-710 ◽  
Author(s):  
Chee-Meng Chew ◽  
Geok-Soon Hong ◽  
Wei Zhou

In our recent work, we have proposed a novel force control actuator system called series damper actuator (SDA). We have since built an SDA system based on magneto-rheological fluid (MR) damper. In this paper, the dynamics property of SDA system based on the MR fluid damper (SMRDA) is investigated. The effect of the extra dynamics introduced by the MR fluid damper is revealed by comparing the SMRDA with the SDA system based on a linear Newtonian viscous damper (SNVDA). To linearize the constitutive property of the MR fluid damper, a modified Bingham model is proposed. A force feedback control loop is implemented after the linearization. An experimental SMRDA is built to illustrate the performance of the SDA system.


2011 ◽  
Vol 243-249 ◽  
pp. 3962-3965
Author(s):  
Cheng Chen ◽  
James M. Ricles

Experimental evaluation of large scale MR fluid dampers for seismic hazard mitigation in buildings is presented in this paper. A simplified design procedure is applied to design a two-story, four-bay steel moment resisting frame (MRF) prototype structure with MR fluid dampers in passive mode. Real-time hybrid simulations are conducted to experimentally evaluate the performance of the MRF. The simulation results show that the simplified design procedure enables an efficient design to be achieved for an MRF with MR fluid dampers in passive-on mode.


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