Analytical Target Cascading for the Design of an Advanced Technology Heavy Truck

Author(s):  
L. S. Louca ◽  
M. Kokkolaras ◽  
G. J. Delagrammatikas ◽  
N. F. Michelena ◽  
Z. S. Filipi ◽  
...  

Analytical target cascading (ATC) is a methodology that can be used during the early development stages of large and complex systems for propagating desirable overall product targets to appropriate individual specifications for the various subsystems and components. The ATC process is applied to the design of an advanced technology heavy truck. A series hybrid-electric propulsion system, in-hub motors, and variable height suspensions are introduced with the intent to improve both commercial and military design attributes according to a dual-use design philosophy. Emphasis is given to fuel economy, ride, and mobility characteristics. These vehicle responses are predicted by appropriately developed analytical and simulation models. This article is an extension to previous work: the engine is now included at the bottom level, several battery types are considered to study their effect on fuel economy, and a more demanding driving schedule is used to assess regenerative braking benefits and ride quality. Results are presented for target values associated with a 100% improvement on fuel economy while maintaining performance attributes relative to existing designs.

2003 ◽  
Vol 125 (3) ◽  
pp. 481-489 ◽  
Author(s):  
Hyung Min Kim ◽  
D. Geoff Rideout ◽  
Panos Y. Papalambros ◽  
Jeffrey L. Stein

Target cascading in product development is a systematic effort to propagate the desired top-level system design targets to appropriate specifications for subsystems and components in a consistent and efficient manner. If analysis models are available to represent the consequences of the relevant design decisions, analytical target cascading can be formalized as a hierarchical multilevel optimization problem. The article demonstrates this complex modeling and solution process in the chassis design of a sport-utility vehicle. Ride quality and handling targets are cascaded down to systems and subsystems utilizing suspension, tire, and spring analysis models. Potential incompatibilities among targets and constraints throughout the entire system can be uncovered and the trade-offs involved in achieving system targets under different design scenarios can be quantified.


2012 ◽  
Vol 544 ◽  
pp. 49-54 ◽  
Author(s):  
Jun Zheng ◽  
Hao Bo Qiu ◽  
Xiao Lin Zhang

ATC provides a systematic approach in solving decomposed large scale systems that has solvable subsystems. However, complex engineering system usually has a high computational cost , which result in limiting real-life applications of ATC based on high-fidelity simulation models. To address these problems, this paper aims to develop an efficient approximation model building techniques under the analytical target cascading (ATC) framework, to reduce computational cost associated with multidisciplinary design optimization problems based on high-fidelity simulations. An approximation model building techniques is proposed: approximations in the subsystem level are based on variable-fidelity modeling (interaction of low- and high-fidelity models). The variable-fidelity modeling consists of computationally efficient simplified models (low-fidelity) and expensive detailed (high-fidelity) models. The effectiveness of the method for modeling under the ATC framework using variable-fidelity models is studied. Overall results show the methods introduced in this paper provide an effective way of improving computational efficiency of the ATC method based on variable-fidelity simulation models.


Author(s):  
Hyung Min Kim ◽  
D. Geoff Rideout ◽  
Panos Y. Papalambros ◽  
Jeffrey L. Stein

Abstract Target cascading in product development is a systematic effort to propagate the desired top-level system design targets to appropriate specifications for subsystems and components in a consistent and efficient manner. If analysis models are available to represent the relevant design decisions, analytical target cascading can be formalized as a hierarchical multilevel optimization problem. The article demonstrates this complex modeling and solution process in the chassis design of a sport-utility vehicle. Ride quality and handling targets are cascaded down to systems and subsystems utilizing suspension, tire, and spring analysis models. Potential incompatibilities among targets and constraints throughout the entire system can be uncovered and the trade-offs involved in achieving system targets under different design scenarios can be quantified.


2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Ping Jiang ◽  
Jianzhuang Wang ◽  
Qi Zhou ◽  
Xiaolin Zhang

Multidisciplinary design optimization (MDO) has been applied widely in the design of complex engineering systems. To ease MDO problems, analytical target cascading (ATC) organizes MDO process into multilevels according to the components of engineering systems, which provides a promising way to deal with MDO problems. ATC adopts a coordination strategy to coordinate the couplings between two adjacent levels in the design optimization process; however, existing coordination strategies in ATC face the obstacles of complicated coordination process and heavy computation cost. In order to conquer this problem, a quadratic exterior penalty function (QEPF) based ATC (QEPF-ATC) approach is proposed, where QEPF is adopted as the coordination strategy. Moreover, approximate models are adopted widely to replace the expensive simulation models in MDO; a QEPF-ATC and Kriging model combined approach is further proposed to deal with MDO problems, owing to the comprehensive performance, high approximation accuracy, and robustness of Kriging model. Finally, the geometric programming and reducer design cases are given to validate the applicability and efficiency of the proposed approach.


2017 ◽  
Vol 151 ◽  
pp. 330-343 ◽  
Author(s):  
Yingfeng Zhang ◽  
Geng Zhang ◽  
Ting Qu ◽  
Yang Liu ◽  
Ray Y. Zhong

Author(s):  
Bo Yang Yu ◽  
Tomonori Honda ◽  
Syed Zubair ◽  
Mostafa H. Sharqawy ◽  
Maria C. Yang

Large-scale desalination plants are complex systems with many inter-disciplinary interactions and different levels of sub-system hierarchy. Advanced complex systems design tools have been shown to have a positive impact on design in aerospace and automotive, but have generally not been used in the design of water systems. This work presents a multi-disciplinary design optimization approach to desalination system design to minimize the total water production cost of a 30,000m3/day capacity reverse osmosis plant situated in the Middle East, with a focus on comparing monolithic with distributed optimization architectures. A hierarchical multi-disciplinary model is constructed to capture the entire system’s functional components and subsystem interactions. Three different multi-disciplinary design optimization (MDO) architectures are then compared to find the optimal plant design that minimizes total water cost. The architectures include the monolithic architecture multidisciplinary feasible (MDF), individual disciplinary feasible (IDF) and the distributed architecture analytical target cascading (ATC). The results demonstrate that an MDF architecture was the most efficient for finding the optimal design, while a distributed MDO approach such as analytical target cascading is also a suitable approach for optimal design of desalination plants, but optimization performance may depend on initial conditions.


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