CFD Analysis of Liquid-Cooled Exhaust Manifolds in a Real Time Engine Cycle

Author(s):  
Uros Kresovic ◽  
Wallid Hussein ◽  
Chenn Q. Zhou ◽  
Jim Majdak ◽  
Robert Cantwell

Liquid-cooled exhaust manifolds are used in turbocharged diesel and gas engines in the marine and various industrial applications in order to minimize heat rejection to surrounding areas, maximize energy to the turbocharger, and maintain a maximum allowable skin temperature. A commercial CFD software FLUENT® was used to analyze liquid-cooled exhaust manifolds in a real time engine cycle. Detailed information of flow property distributions and heat transfer were obtained in order to provide a fundamental understanding of the manifold operation. Experimental data was compared with the CFD results to validate the numerical simulation. Computations were performed to investigate the parametric effects of operating conditions on the performance of the manifold. Two different geometries were compared. One of them was found to have better performance, resulting in an approximately 2 to 3% fuel consumption improvement.

Author(s):  
Rade Milanovic ◽  
Chenn Q. Zhou ◽  
Jim Majdak ◽  
Robert Cantwell

Liquid cooled exhaust manifolds are used in turbo charged diesel and gas engines in the marine and various industrial applications. Performance of the manifold has a significant impact on the engine efficiency. Modifying manifold design and changing operational parameters are ways to improve its performance. With the rapid advance of computer technology and numerical methods, Computational Fluid Dynamics (CFD) has become a powerful tool that can provide useful information for manifold optimization. In this study, commercial CFD software (FLUENT®) was used to analyze liquid cooled exhaust manifolds. Detailed information of flow property distribution and heat transfer were obtained in order to provide a fundamental understanding of the manifold operation. Experimental data was compared with the CFD results to validate the numerical simulation. Computations were performed to investigate the parametric effects of operating conditions (engine rotational speed, coolant flow rate, coolant inlet temperature, exhaust gas inlet temperature, surface roughness of the manifold’s material) on the performance of the manifold. Results were consistent with the experimental observations. Suggestions were made to improve the manifold design and performance.


Author(s):  
Victor Huayamave ◽  
Andres Ceballos ◽  
Carolina Barriento ◽  
Hubert Seigneur ◽  
Stephen Barkaszi ◽  
...  

Purpose Wind loading calculations are currently performed according to the ASCE 7 standard. Values in this standard were estimated from simplified models that do not necessarily take into account relevant flow characteristics. Thus, the standard does not have provisions to handle the majority of rooftop photovoltaic (PV) systems. Accurate solutions for this problem can be produced using a full-fledged three-dimensional computational fluid dynamics (CFD) analysis. Unfortunately, CFD requires enormous computation times, and its use would be unsuitable for this application which requires real-time solutions. To this end, a real-time response framework based on the proper orthogonal decomposition (POD) method is proposed. Design/methodology/approach A real-time response framework based on the POD method was used. This framework used beforehand and off-line CFD solutions from an extensive data set developed using a predefined design space. Solutions were organized to form the basis snapshots of a POD matrix. The interpolation network using a radial-basis function (RBF) was used to predict the solution from the POD method given a set of values of the design variables. The results presented assume varying design variables for wind speed and direction on typical PV roof installations. Findings The trained POD–RBF interpolation network was tested and validated by performing the fast-algebraic interpolation to obtain the pressure distribution on the PV system surface and they were compared to actual grid-converged fully turbulent 3D CFD solutions at the specified values of the design variables. The POD network was validated and proved that large-scale CFD problems can be parametrized and simplified by using this framework. Originality/value The solar power industry, engineering design firms and the society as a whole could realize significant savings with the availability of a real-time in situ wind-load calculator that can prove essential for plug-and-play installation of PV systems. Additionally, this technology allows for automated parametric design optimization to arrive at the best fit for a set of given operating conditions. All these tasks are currently prohibited because of the massive computational resources and time required to address large-scale CFD analysis problems, all made possible by a simple but robust technology that can yield massive savings for the solar industry.


2020 ◽  
Vol 13 (2) ◽  
pp. 126-140
Author(s):  
Jing Gan ◽  
Xiaobin Fan ◽  
Zeng Song ◽  
Mingyue Zhang ◽  
Bin Zhao

Background: The power performance of an electric vehicle is the basic parameter. Traditional test equipment, such as the expensive chassis dynamometer, not only increases the cost of testing but also makes it impossible to measure all the performance parameters of an electric vehicle. Objective: A set of convenient, efficient and sensitive power measurement system for electric vehicles is developed to obtain the real-time power changes of hub-motor vehicles under various operating conditions, and the dynamic performance parameters of hub-motor vehicles are obtained through the system. Methods: Firstly, a set of on-board power test system is developed by using virtual instrument (Lab- VIEW). This test system can obtain the power changes of hub-motor vehicles under various operating conditions in real-time and save data in real-time. Then, the driving resistance of hub-motor vehicles is analyzed, and the power performance of hub-motor vehicles is studied in depth. The power testing system is proposed to test the input power of both ends of the driving motor, and the chassis dynamometer is combined to test so that the output efficiency of the driving motor can be easily obtained without disassembly. Finally, this method is used to carry out the road test and obtain the vehicle dynamic performance parameters. Results: The real-time current, voltage and power, maximum power, acceleration time and maximum speed of the vehicle can be obtained accurately by using the power test system in the real road experiment. Conclusion: The maximum power required by the two motors reaches about 9KW, and it takes about 20 seconds to reach the maximum speed. The total power required to maintain the maximum speed is about 7.8kw, and the maximum speed is 62km/h. In this article, various patents have been discussed.


Author(s):  
Tachung Yang ◽  
Wei-Ching Chaung

The accuracy of stiffness and damping coefficients of bearings is critical for the rotordynamic analysis of rotating machinery. However, the influence of bearings depends on the design, manufacturing, assembly, and operating conditions of the bearings. Uncertainties occur quite often in manufacturing and assembly, which causes the inaccuracy of bearing predictions. An accurate and reliable in-situ identification method for the bearing coefficients is valuable to both analyses and industrial applications. The identification method developed in this research used the receptance matrices of flexible shafts from FEM modeling and the unbalance forces of trial masses to derive the displacements and reaction forces at bearing locations. Eight bearing coefficients are identified through a Total Least Square (TLS) procedure, which can handle noise effectively. A special feature of this method is that it can identify bearing coefficients at a specific operating speed, which make it suitable for the measurement of speed-dependent bearings, like hydrodynamic bearings. Numerical validation of this method is presented. The configurations of unbalance mass arrangements are discussed.


2021 ◽  
Vol 11 (1) ◽  
pp. 377
Author(s):  
Michele Scarpiniti ◽  
Enzo Baccarelli ◽  
Alireza Momenzadeh ◽  
Sima Sarv Ahrabi

The recent introduction of the so-called Conditional Neural Networks (CDNNs) with multiple early exits, executed atop virtualized multi-tier Fog platforms, makes feasible the real-time and energy-efficient execution of analytics required by future Internet applications. However, until now, toolkits for the evaluation of energy-vs.-delay performance of the inference phase of CDNNs executed on such platforms, have not been available. Motivated by these considerations, in this contribution, we present DeepFogSim. It is a MATLAB-supported software toolbox aiming at testing the performance of virtualized technological platforms for the real-time distributed execution of the inference phase of CDNNs with early exits under IoT realms. The main peculiar features of the proposed DeepFogSim toolbox are that: (i) it allows the joint dynamic energy-aware optimization of the Fog-hosted computing-networking resources under hard constraints on the tolerated inference delays; (ii) it allows the repeatable and customizable simulation of the resulting energy-delay performance of the overall Fog execution platform; (iii) it allows the dynamic tracking of the performed resource allocation under time-varying operating conditions and/or failure events; and (iv) it is equipped with a user-friendly Graphic User Interface (GUI) that supports a number of graphic formats for data rendering. Some numerical results give evidence for about the actual capabilities of the proposed DeepFogSim toolbox.


Author(s):  
W. Dempster ◽  
C. K. Lee ◽  
J. Deans

The design of safety relief valves depends on knowledge of the expected force-lift and flow-lift characteristics at the desired operating conditions of the valve. During valve opening the flow conditions change from seal-leakage type flows to combinations of sub-sonic and supersonic flows It is these highly compressible flow conditions that control the force and flow lift characteristics. This paper reports the use of computational fluid dynamics techniques to investigate the valve characteristics for a conventional spring operated 1/4” safety relief valve designed for gases operating between 10 and 30 bar. The force and flow magnitudes are highly dependent on the lift and geometry of the valve and these characteristics are explained with the aid of the detailed information available from the CFD analysis. Experimental determination of the force and flow lift conditions has also been carried out and a comparison indicates good correspondence between the predictions and the experiment. However, attention requires to be paid to specific aspects of the geometry modeling including corner radii and edge chamfers to ensure satisfactory prediction.


2009 ◽  
Vol 131 (6) ◽  
Author(s):  
Young-Gil Park ◽  
Anthony M. Jacobi

The air-side thermal-hydraulic performance of flat-tube aluminum heat exchangers is studied experimentally for conditions typical to air-conditioning applications, for heat exchangers constructed with serpentine louvered, wavy, and plain fins. Using a closed-loop calorimetric wind tunnel, heat transfer and pressure drop are measured at air face velocities from 0.5 m/s to 2.8 m/s for dry- and wet-surface conditions. Parametric effects related to geometry and operating conditions on heat transfer and friction performance of the heat exchangers are explored. Significant differences in the effect of geometrical parameters are found for dry and wet conditions. For the louver-fin geometry, using a combined database from the present and the previous studies, empirical curve-fits for the Colburn j- and f-factors are developed in terms of a wet-surface multiplier. The wet-surface multiplier correlations fit the present database with rms relative residuals of 21.1% and 24.4% for j and f multipliers, respectively. Alternatively, stand-alone Colburn j and f correlations give rms relative residuals of 22.7% and 29.1%, respectively.


Sensor Review ◽  
2015 ◽  
Vol 35 (2) ◽  
pp. 141-145 ◽  
Author(s):  
Richard Bloss

Purpose – The purpose of this paper is to review the recent advancements in the development of wearable sensors which can continuously monitor critical medical, assess athletic activity, watch babies and serve industrial applications. Design/methodology/approach – The paper presents an in-depth review of a number of developments in wearable sensing and monitoring technologies for medical, athletic and industrial applications. Researchers and companies around the world were contacted to discuss their direction and progress in this field of medical condition and industrial monitoring, as well as discussions with medical personnel on the perceived benefits of such technology. Findings – Dramatic progress is being made in continuous monitoring of many important body functions that indicate critical medical conditions that can be life-threatening, contribute to blindness or access activity. In the industrial arena, wearable devices bring remote monitoring to a new level. Practical implications – Doctors will be able to replace one-off tests with continuous monitoring that provides a much better continuous real-time “view” into the patient’s conditions. Wearable monitors will help provide much better medical care in the future. Industrial managers and others will be able to monitor and supervise remotely. Originality/value – An expert insight into advancements in medical condition monitoring that replaces the one-time “finger prick” type testing only performed in the doctor’s office. It is also a look at how wearable monitoring is greatly improved and serving athletics, the industry and parents.


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