Methodology to Expedite Mechanical Component Design and Analysis in Gas Turbine Engines

2000 ◽  
Author(s):  
Ly D. Nguyen ◽  
Taison Ku
Keyword(s):  
Gas Turbine ◽  
Data Transfer ◽  
Mechanical Design ◽  
Computer Software ◽  
Turbine Engine ◽  
Analysis Process ◽  
Component Design ◽  
Cad Cam ◽  
Cyclic Symmetric ◽  
Engine Components

Abstract Advances in computer technology have enabled the utilization of sophisticated computer software to assist in mechanical design and analysis in various fields. CAD/CAM/CAE software, such as CATIA, UG (Unigraphic), CV (Computervision), ANSYS, NASTRAN, ABAQUS, Hypermesh and Tgrid, have proven to be effective tools for aiding designers and analysts. The challenges offered by these software improvements, are an efficient engineering design and analysis process, and the need for broader training of the designers and analysts conducting these processes. In the past these processes were often done sequentially and proved to be very time consuming. At Honeywell International Inc., a methodology has been established to synchronize CATIA®, CAD-fix®, ANSYS®, Hypermesh® and Tgrid® in the design and analysis of gas turbine engine components to speed the design analysis process. This paper describes the techniques used on such complex parts as the combustor case, the front frame support and the turbine nozzle to reduce cycle time in the design and analysis process. Modeling process techniques described in this paper include the implementation of cyclic symmetric boundary conditions, data transfer between CATIA and ANSYS using CAD-fix, and mesh control and sizing through the used of Hypermesh and Tgrid.

Flexible manufacturing in repair of gas turbine engine components

1992 ◽  
Author(s):  
KIRK D ◽  
ANDREW VAVRECK ◽  
ERIC LITTLE ◽  
LESLIE JOHNSON ◽  
BRETT SAYLOR
Keyword(s):  
Gas Turbine ◽  
Flexible Manufacturing ◽  
Gas Turbine Engine ◽  
Turbine Engine ◽  
Engine Components

Life assessment of a high temperature probe designed for performance evaluation and health monitoring of an aero gas turbine engine

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Benny George ◽  
Nagalingam Muthuveerappan
Keyword(s):  
Performance Evaluation ◽  
Gas Turbine ◽  
Health Monitoring ◽  
Gas Turbine Engine ◽  
Life Assessment ◽  
Exhaust Gas ◽  
Cycle Fatigue ◽  
Creep Life ◽  
Turbine Engine ◽  
Engine Components

AbstractTemperature probes of different designs were widely used in aero gas turbine engines for measurement of air and gas temperatures at various locations starting from inlet of fan to exhaust gas from the nozzle. Exhaust Gas Temperature (EGT) downstream of low pressure turbine is one of the key parameters in performance evaluation and digital engine control. The paper presents a holistic approach towards life assessment of a high temperature probe housing thermocouple sensors designed to measure EGT in an aero gas turbine engine. Stress and vibration analysis were carried out from mechanical integrity point of view and the same was evaluated in rig and on the engine. Application of 500 g load concept to clear the probe design was evolved. The design showed strength margin of more than 20% in terms of stress and vibratory loads. Coffin Manson criteria, Larsen Miller Parameter (LMP) were used to assess the Low Cycle Fatigue (LCF) and creep life while Goodman criteria was used to assess High Cycle Fatigue (HCF) margin. LCF and HCF are fatigue related damage from high frequency vibrations of engine components and from ground-air-ground engine cycles (zero-max-zero) respectively and both are of critical importance for ensuring structural integrity of engine components. The life estimation showed LCF life of more than 4000 mission reference cycles, infinite HCF life and well above 2000 h of creep life. This work had become an integral part of the health monitoring, performance evaluation as well as control system of the aero gas turbine engine.

Life assessment of a high temperature probe designed for performance evaluation and health monitoring of an aero gas turbine engine

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Benny George ◽  
Nagalingam Muthuveerappan
Keyword(s):  
Performance Evaluation ◽  
Gas Turbine ◽  
Health Monitoring ◽  
Gas Turbine Engine ◽  
Life Assessment ◽  
Exhaust Gas ◽  
Cycle Fatigue ◽  
Creep Life ◽  
Turbine Engine ◽  
Engine Components

Abstract Temperature probes of different designs were widely used in aero gas turbine engines for measurement of air and gas temperatures at various locations starting from inlet of fan to exhaust gas from the nozzle. Exhaust Gas Temperature (EGT) downstream of low pressure turbine is one of the key parameters in performance evaluation and digital engine control. The paper presents a holistic approach towards life assessment of a high temperature probe housing thermocouple sensors designed to measure EGT in an aero gas turbine engine. Stress and vibration analysis were carried out from mechanical integrity point of view and the same was evaluated in rig and on the engine. Application of 500 g load concept to clear the probe design was evolved. The design showed strength margin of more than 20% in terms of stress and vibratory loads. Coffin Manson criteria, Larsen Miller Parameter (LMP) were used to assess the Low Cycle Fatigue (LCF) and creep life while Goodman criteria was used to assess High Cycle Fatigue (HCF) margin. LCF and HCF are fatigue related damage from high frequency vibrations of engine components and from ground-air-ground engine cycles (zero-max-zero) respectively and both are of critical importance for ensuring structural integrity of engine components. The life estimation showed LCF life of more than 4000 mission reference cycles, infinite HCF life and well above 2000 h of creep life. This work had become an integral part of the health monitoring, performance evaluation as well as control system of the aero gas turbine engine.

Diagnosis of Turbine Engine Transient Performance With Model-Based Parameter Estimation Techniques

1994 ◽  
Author(s):  
Jeff W. Bird ◽  
Howard M. Schwartz
Keyword(s):  
Gas Turbine ◽  
Test Data ◽  
Physical Models ◽  
Turbine Engine ◽  
Robustness To Noise ◽  
Linear Effects ◽  
Diagnostic Capabilities ◽  
Engine Components ◽  
And Control ◽  
Parameter Estimation Techniques

This review surveys knowledge needed to develop an improved method of modelling the dynamics of gas turbine performance for fault diagnosis applications. Aerothermodynamic and control models of gas turbine processes are examined as complementary to models derived directly from test data. Extensive, often proprietary data are required for physical models of components, while system identification (SI) methods need data from specially-designed tests. Current methods are limited in: tuning models to test data, non-linear effects, component descriptions in SI models, robustness to noise, and inclusion of control systems and actuators. Conclusions are drawn that SI models could be formulated, with parameters which describe explicitly the functions of key engine components, to offer improved diagnostic capabilities.

An Integrated Approach for Gas Turbine Engine Simulation

2000 ◽  
Author(s):  
Zhiwu Xie ◽  
Ming Su ◽  
Shilie Weng
Keyword(s):  
Gas Turbine ◽  
Local Area Network ◽  
Integrated Approach ◽  
Local Area ◽  
Gas Turbine Engine ◽  
Future Research ◽  
Area Network ◽  
Turbine Engine ◽  
Engine Simulation ◽  
Engine Components

Abstract The static and transient performance of a gas turbine engine is determined by both the characteristics of the engine components and their interactions. This paper presents a generalized simulation framework that enables the integration of different component and system simulation codes. The concept of engine simulation integration and its implementation model is described. The model is designed as an object-oriented system, in which various simulation tasks are assigned to individual software components that interact with each other. A new design rationale called “message-based modeling” and its resulting class structure is presented and analyzed. The object model is implemented within a heterogeneous network environment. To demonstrate its flexibility, the codes that deal with different engine components are separately programmed on different computers running various operating systems. These components communicate with each other via a CORBA compliant ORB, which simulates the overall performance of an engine system. The resulting system has been tested on a Local Area Network (LAN) to simulate the transient response of a three-shaft gas turbine engine, subject to small fuel step perturbations. The simulation results for various network configurations are presented. It is evident that in contrast to a standalone computer simulation, the distributed implementation requires much longer simulation time. This difference of simulation efficiency is analyzed and explained. The limitations of this endeavor, along with some future research topics, are also reported in this paper.

scholarly journals 2MW Class High Efficiency Gas Turbine IM270 for Co-Generation Plants

1996 ◽  
Author(s):  
Hideo Kobayashi ◽  
Shogo Tsugumi ◽  
Yoshio Yonezawa ◽  
Riuzou Imamura
Keyword(s):  
Gas Turbine ◽  
High Efficiency ◽  
Mechanical Design ◽  
Development Program ◽  
Gas Turbine Engine ◽  
Maintenance Cost ◽  
Turbine Engine ◽  
Generation Plant ◽  
Emission Regulation ◽  
Heavy Duty Gas Turbine

IHI is developing a new heavy duty gas turbine engine for 2MW class co-generation plants, which is called IM270. This engine is a simple cycle and single-spool gas turbine engine. Target thermal efficiency is the higher level in the same class engines. A dry low NOx combustion system has been developed to clear the strictest emission regulation in Japan. All parts of the IM270 are designed with long life for low maintenance cost. It is planned that the IM270 will be applied to a dual fluid system, emergency generation plant, machine drive engine and so on, as shown in Fig.1. The development program of IM270 for the co-generation plant is progress. The first prototype engine test has been started. It has been confirmed that the mechanical design and the dry low NOx system are practical. The component tuning test is being executed. On the other hand, the component test is concurrently in progress. The first production engine is being manufactured to execute the endurance test using a co-generation plant at the IHI Kure factory. This paper provides the conceptual design and status of the IM270 basic engine development program.

Ceramic Composites for Gas Turbine Engines via a New Process

1989 ◽  
Author(s):  
G. H. Schiroky ◽  
A. W. Urquhart ◽  
B. W. Sorenson
Keyword(s):  
Gas Turbine ◽  
Joint Venture ◽  
New Technology ◽  
Ceramic Composites ◽  
Gas Turbine Engine ◽  
Molten Metals ◽  
Oxidation Reactions ◽  
Turbine Engine ◽  
New Process ◽  
Engine Components

A new process for ceramic composites involves the growth of ceramic matrices through shaped preforms using directed oxidation reactions of molten metals. The preforms may consist of reinforcing fibers, whiskers, platelets, or particles, as needed to produce the desired properties in the finished component. This new technology is being developed by Lanxide Corporation and is being applied to gas turbine engine components by Du Pont Lanxide Composites Inc., a joint venture. The paper includes a description of the technology and a discussion of the status of its application to materials for gas turbine engine components.

Probabilistic Fretting Fatigue Assessment of Aircraft Engine Disks

2009 ◽  
Author(s):  
Michael P. Enright ◽  
Kwai S. Chan ◽  
Jonathan P. Moody ◽  
Patrick J. Golden ◽  
Ramesh Chandra ◽  
...  
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Gas Turbine ◽  
Crack Growth ◽  
Stress Gradient ◽  
Random Variables ◽  
Aircraft Engine ◽  
Fretting Fatigue ◽  
Turbine Engine ◽  
Engine Components

Fretting fatigue is a random process that continues to be a major source of damage associated with the failure of aircraft gas turbine engine components. Fretting fatigue is dominated by the fatigue crack growth phase and is strongly dependent on the magnitude of the stress values in the contact region. These stress values often have the most influence on small cracks where traditional long-crack fracture mechanics may not apply. A number of random variables can be used to model the uncertainty associated with the fatigue crack growth process. However, these variables can often be reduced to a few primary random variables related to the size and location of the initial crack, variability associated with applied stress and crack growth life models, and uncertainty in the quality and frequency of non-deterministic inspections. In this paper, an approach is presented for estimating the risk reduction associated with non-destructive inspection of aircraft engine components subjected to fretting fatigue. Contact stress values in the blade attachment region are estimated using a fine mesh finite element model coupled with a singular integral equation solver and combined with bulk stress values to obtain the total stress gradient at the edge of contact. This stress gradient is applied to the crack growth life prediction of a mode I fretting fatigue crack. A probabilistic model of the fretting process is formulated and calibrated using failure data from an existing engine fleet. The resulting calibrated model is used to quantify the influence of inspection on the probability of fracture of an actual military engine disk under real life loading conditions. The results can be applied to quantitative risk predictions of gas turbine engine components subjected to fretting fatigue.

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