The Mathematical Model of Radial Forging of a Hollow Continuously-Cast Ingot

2000 ◽  
Author(s):  
Nikolai A. Babailov ◽  
Serguey P. Bourkine
Keyword(s):  
Mathematical Model ◽  
Continuous Casting ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Combined Loading ◽  
Radial Forging ◽  
Technological Parameters ◽  
Cast Ingot ◽  
Continuously Cast ◽  
The Mathematical Model

Abstract The problem of a detailed research of radial forging is associated with the technological process of direct combination of continuous casting and metal forming. The mathematical model of multi-die radial forging is developed. The strain state of radial forging is investigated. The dependences of main characteristics on technological parameters for radial forging with combined loading (torsion, tension or backing) are received by the variational method. The thermal analysis of hollow continuously cast ingot during deformation is executed. The verification of mathematical model adequacy is executed by experimental researches. The design of six-dies forging unit for direct combination with vertical continuous-casting machine is developed.

Position Control and Alignment of the CCM Equipment

2019 ◽  
Vol 946 ◽  
pp. 644-649 ◽  
Author(s):  
Andrei Sholomitskii ◽  
Aleksey Sotnikov
Keyword(s):  
Continuous Casting ◽  
Position Control ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Cast Ingot ◽  
Different Types ◽  
Continuously Cast ◽  
Improved Technology ◽  
The Mathematical Model

The improved technology of position control and alignment of the continuous casting machine (CCM) equipment based on high-precision online geodetic measurements is considered. The mathematical model for the technological axis of the continuous casting machine, the technique of the rational alignment of the machine’s equipment and the software implementing this technique are proposed. The application experience of the developed technique for control and aligning the equipment of continuous casting machines of different types is shown. The data on the efficiency of the technique for continuous casting machine equipment and its impact on the quality of a continuously cast ingot are presented.

Systematic Examination of Metallographic Methods for Detection of Primary Steel Texture

2008 ◽  
Vol 589 ◽  
pp. 25-30
Author(s):  
Ibolya Kardos ◽  
Balázs Verő ◽  
Zsolt Csepeli ◽  
Mihály Réger
Keyword(s):  
Continuous Casting ◽  
Structural Investigation ◽  
Personal Information ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
The State ◽  
New Methods ◽  
Systematic Examination ◽  
Continuously Cast ◽  
Points Of View

In spite of speedy development of technical tools for examination, the importance of macro structural investigation has not decreased; on the contrary, these methods are in the state of their revival. One of evident reasons for it is the fact, that the results of macro structural examinations and the conclusions drawn from them are in the closest relation with the parameters of technology, reflect their changes, and the deviations from the specified values. It is expedient from time to time to check the methods proved earlier suitable for macro structural investigation, possibly to develop and implement new methods. We have to take in account that the methods now widely applied were developed when the technology, composition, type and quantity of pollutants were still basically different from those of the present. We mention as an example that in the fundamental work of George F. Vander Voort published in 1984 the examinations of macrostructure of continuously cast semi products occupied hardly one to two pages, while nowadays they produce about 90% of the annual 1.1 billion tonne steel quantity in continuous casting plants, thus the decisive proportion of continuously cast semi products examination can hardly be questioned. Taking in consideration the above points of view, in the frame of a consortium work we examined the macrostructure of samples taken from bloom slabs cast on vertical continuous casting machine from nine consciously chosen charges, with methods known from the literature or personal information.

scholarly journals Effect Of Steel Flow Control Devices On Flow And Temperature Field In The Tundish Of Continuous Casting Machine

2015 ◽  
Vol 60 (2) ◽  
pp. 843-847 ◽  
Author(s):  
L. Sowa
Keyword(s):  
Mathematical Model ◽  
Flow Control ◽  
Numerical Simulations ◽  
Liquid Steel ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Flow Control Devices ◽  
Control Devices ◽  
Steel Flow ◽  
The Mathematical Model

AbstractThe mathematical model and numerical simulations of the liquid steel flow in a tundish are presented in this paper. The problem was treated as a complex and solved by the finite element method. One takes into consideration in the mathematical model the changes of thermophysical parameters depending on the temperature. The single-strand tundish is used to casting slabs. The internal work space of the tundish was modified by flow control devices. The first device was a pour pad situated in the pouring tundish zone. The second device was a dam. The third device was a baffle with three holes. The dam and baffle were placed in the tundish at different positions depending on the variant. The main purpose of using these was to put barriers in the steel flow path as well as give directional metal flow upwards which facilitated inclusion floatation. The interaction of flow control devices on hydrodynamic conditions was received from numerical simulations. As a result of the computations carried out, the liquid steel flow and steel temperature fields were obtained. The influences of the tundish modifications on the velocity fields in liquid phase of the steel were estimated, because these have essential an influence on high-quality of a continuous steel cast slab.

scholarly journals Directions of development of production of small- size billets for long products

2018 ◽  
pp. 259-274
Author(s):  
V.G. Gerasimenko ◽  
L.S. Molchanov
Keyword(s):  
Continuous Casting ◽  
Rolling Mill ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Transfer Scheme ◽  
Effective Option ◽  
Continuously Cast ◽  
The Difference ◽  
High Temperature Furnaces ◽  
Decarburized Layer

The aim of the work is to study the technological features of the transfer of metallurgical enterprises to the production of small-size and wire metal products from continuously cast billets. The main parameters of the rolling technology are considered: the size of the billet, the choice of the location of the continuous casting machine, the transfer scheme of continuously cast billets to small- size and wire mills. It is shown that when using a continuously cast square billet with a size of 130x130 mm and 150x150 mm, direct combination of a continuous casting machine with a rolling mill is almost impossible due to the difference in the speed of continuous casting and the roughing group of the mill. The performed calculations show that the scheme of cutting the billets and combining with the intermediate furnace is technologically feasible, however, further heating of the billets leads to significant energy losses. It has been established that an effective option for combining the continuous casting machine with a rolling mill is to use a complex of equipment with a furnace-thermostat for a billets 120 m long. This flowchart reduces the energy consumption for heating the billets by at least 53%. The proposed technology of combining the continuous casting machine with a rolling mill will provide metal savings by reducing the thickness of the scale to 0.4-0.73 mm (an average of 1.1% of the mass of the billet), improve its quality by reducing the depth of the decarburized layer from 1.1 mm to 0.3 mm. The technology provides for the transportation of liquid steel in the ladle from the steel-smelting shop, casting on the continuous casting machine, identification of defects in the billets in a hot condition, supply of the billets with a temperature of 8500С to high-temperature furnaces for heating and subsequent rolling.

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