Performance and Emission Analysis of a Variable Load Operated Gas Turbine

2000 ◽  
Author(s):  
Fabio Bozza ◽  
Maria Cristina Cameretti ◽  
Antonio Marro ◽  
Raffaele Tuccillo

Abstract The authors present a methodology for the prediction of performance and emissions of a gas turbine under a wide range of load conditions. The engine, of the aero-derivative type, is employed in a natural gas recompression plant. The paper deals, in its first part, with the reconstruction of the whole operating region of both the gas generator set and the power turbine including its matching with the centrifugal compressor for natural gas delivery in the pipeline. This phase also leads to an effective prediction of pollutant emission, with a chemical kinetics based sub-model. Next, a refined CFD based simulation analyzes a number of operating cases, so providing a detailed insight of the actual phenomena which control the combustion chamber temperature distribution and the activation of the pollutant formation mechanisms.

Author(s):  
E. Benvenuti ◽  
B. Innocenti ◽  
R. Modi

This paper outlines parameter selection criteria and major procedures used in the PGT 25 gas turbine power spool aerodynamic design; significant results of the shop full-load tests are also illustrated with reference to both overall performance and internal flow-field measurements. A major aero-design objective was established as that of achieving the highest overall performance levels possible with the matching to latest generation aero-derivative gas generators; therefore, high efficiencies were set as a target both for the design point and for a wide range of operating conditions, to optimize the turbine’s uses in mechanical drive applications. Furthermore, the design was developed to reach the performance targets in conjunction with the availability of a nominal shaft speed optimized for the direct drive of pipeline booster centrifugal compressors. The results of the full-load performance testing of the first unit, equipped with a General Electric LM 2500/30 gas generator, showed full attainment of the design objectives; a maximum overall thermal efficiency exceeding 37% at nominal rating and a wide operating flexibility with regard to both efficiency and power were demonstrated.


Author(s):  
Yoichiro Ohkubo ◽  
Osamu Azegami ◽  
Hiroshi Sato ◽  
Yoshinori Idota ◽  
Shinichiro Higuchi

A 300 kWe class gas turbine which has a two-shaft and simple-cycle has been developed to apply to co-generation systems. The gas turbine engine is operated in the range of about 30% partial load to 100% load. The gas turbine combustor requires a wide range of stable operations and low NOx characteristics. A double staged lean premixed combustor, which has a primary combustion duct made of Si3N4 ceramics, was developed to meet NOx regulations of less than 80 ppm (corrected at 0% oxygen). The gas turbine with the combustor has demonstrated superior low-emission performance of around 40 ppm (corrected at 0% oxygen) of NOx, and more than 99.5% of combustion efficiency between 30% and 100% of engine load. Endurance testing has demonstrated stable high combustion performance over 3,000 hours in spite of a wide compressor inlet air temperature (CIT) range of 5 to 35 degree C.. While increasing the gas generator turbine speed, the flow rate of primary fuel was controlled to hold a constant equivalence ratio of around 0.5 in the CIT range of more than 15 C. The output power was also decreased while increasing the CIT, in order to keep a constant temperature at the turbine inlet. The NOx decreases in the CIT range of more than 15 C. On the other hand, the NOx increases in the CIT range of less than 15 C when the output power was kept a constant maximum power. As a result, NOx emission has a peak value of about 40 ppm at 15 C.


Author(s):  
Amrit Sahu ◽  
A.A.E.S Mohamed ◽  
Snehashish Panigrahy ◽  
Gilles Bourque ◽  
Henry Curran

Abstract New ignition delay time measurements (IDT) of natural gas mixtures enriched with small amounts of n-hexane and n-heptane were performed in a rapid compression machine to interpret the sensitization effect of heavier hydrocarbons on auto-ignition at gas-turbine relevant conditions. The experimental data of natural gas mixtures containing alkanes from methane to n-heptane were carried out over a wide range of temperatures (840-1050 K), pressures (20-30 bar), and equivalence ratios (f = 0.5 and 1.5). The experiments were complemented with numerical simulations using a detailed kinetic model developed to investigate the effect of n-hexane and n-heptane additions. Model predictions show that the addition of even small amounts (1-2%) of n-hexane and n-heptane can lead to an increase in reactivity by ~40-60 ms at a temperature of 700 K. The IDTs of these mixtures decrease rapidly with an increase in the concentration of up to 7.5% but becomes almost independent of the C6/C7 concentration >10%. This sensitization effect of C6 and C7 is also found to be more pronounced in the temperature range 700-900 K compared to that at higher temperatures (>900 K). The reason is attributed to the dependence of IDT primarily on H2O2(+M)??H+?H (+M) at higher temperatures while the fuel-dependent reactions such as H-atom abstraction, RO2 dissociation, or Q OOH+O2 reactions are less important compared to the temperature range 700-900 K, where they are very important.


Author(s):  
Amrit Bikram Sahu ◽  
A. Abd El-Sabor Mohamed ◽  
Snehasish Panigrahy ◽  
Gilles Bourque ◽  
Henry Curran

Abstract New ignition delay time measurements of natural gas mixtures enriched with small amounts of n-hexane and n-heptane were performed in a rapid compression machine to interpret the sensitization effect of heavier hydrocarbons on auto-ignition at gas-turbine relevant conditions. The experimental data of natural gas mixtures containing alkanes from methane to n-heptane were carried out over a wide range of temperatures (840–1050 K), pressures (20–30 bar), and equivalence ratios (φ = 0.5 and 1.5). The experiments were complimented with numerical simulations using a detailed kinetic model developed to investigate the effect of n-hexane and n-heptane additions. Model predictions show that the addition of even small amounts (1–2%) of n-hexane and n-heptane can lead to increase in reactivity by ∼40–60 ms at compressed temperature (TC) = 700 K. The ignition delay time (IDT) of these mixtures decrease rapidly with an increase in concentration of up to 7.5% but becomes almost independent of the C6/C7 concentration beyond 10%. This sensitization effect of C6 and C7 is also found to be more pronounced in the temperature range 700–900 K compared to that at higher temperatures (> 900 K). The reason is attributed to the dependence of IDT primarily on H2O2(+M) ↔ 2ȮH(+M) at higher temperatures while the fuel dependent reactions such as H-atom abstraction, RȮ2 dissociation or Q.OOH + O2 reactions are less important compared to 700–900 K, where they are very important.


2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Jibitesh Kumar Panda ◽  
G. R. K. Sastry ◽  
Ram Naresh Rai

The increasing price of conventional diesel fuel, its deficiency, and the injurious outcome of combustion produced contaminants seem to make different sources more fascinating. Leucas zeylanica plant is noncomestible in nature and available abundantly. Leucas zeylanica methyl ester is renewable and least polluting fuel, which can supplement fossil fuels with unmodified engine condition. The existing experimentation assesses the performance and emission analysis by using various blends of leucas zeylanica methyl ester, diesel, and diesel additives like 2-ethylhexyl nitrate. This experimental investigation gives less engine emission and better performance as compared with mineral diesel. In the radical portion of this investigation, fuzzy-based Taguchi optimization for predicting the optimum input blends results in the optimum combination of performance and emissions parameter.


Author(s):  
Nils A. Røkke ◽  
Andrew J. W. Wilson

A new gas turbine engine using a unique layout patented in Norway has a low emission combustion system under development. The gas generator uses entirely radial rotating components and employs a dual entry LP radial compressor, a radial HP compressor and a radial HP turbine. The power turbine is of a two stage axial design, coupled to an epicyclical gear embedded in the exhaust duct. Several combustor concepts have been tested and evaluated during the development of the engine. The engine is targeted for marine, power generation and train propulsion. For the marine and train application liquid fuel operation is needed, thus the primary focus in the development has been for a lean premixed prevapourised system. An interesting concept utilising two venturi premixers has been studied intensively. By utilising venturi premixers the following advantages can be achieved: • Low overall pressure drop but high injector pressure drop and velocities in the mixing region (throat region) • High shear forces and drag imposed on the droplets enhancing droplet shedding and evaporation • Excellent emission behaviour at designated load conditions Although these advantages can benefit gas turbine low emission combustion the challenges in using venturi premixers are: • Venturis are susceptible to separation and thus flame stabilisation within the venturi which is detrimental • Inlet flow disturbances enhance the tendency for separation in the venturis and must be minimised Studies were launched to investigate a proposed combustor configuration. These studies included analytical studies, Computational Fluid Dynamics (CFD) calculations of isothermal and combusting flow inside the combustor together with rig tests at atmospheric, medium and full pressure. Finally engine tests within the full operating range were conducted with very favourable emission figures for Lean Premixed Prevapourised (LPP) operation. The system was capable of running at below 20 ppm Nox and CO, at elevated power for liquid fuel. Control of part load performance and emissions is by variable fuel staging of the two venturi stages. The paper highlights the features of the venturi combustor development and discusses the characteristics in terms of flow conditions and droplet motion, heat transfer, ignition delay time and emissions.


Author(s):  
Roda Bounaceur ◽  
Pierre-Alexandre Glaude ◽  
Baptiste Sirjean ◽  
René Fournet ◽  
Pierre Montagne ◽  
...  

Gas turbines burn a large variety of gaseous fuels under elevated pressure and temperature conditions. During transient operations, variable gas/air mixtures are involved in the gas piping system. In order to predict the risk of auto-ignition events and ensure a safe operation of gas turbines, it is of the essence to know the lowest temperature at which spontaneous ignition of fuels may happen. Experimental auto-ignition data of hydrocarbon–air mixtures at elevated pressures are scarce and often not applicable in specific industrial conditions. Auto-ignition temperature (AIT) data correspond to temperature ranges in which fuels display an incipient reactivity, with timescales amounting in seconds or even in minutes instead of milliseconds in flames. In these conditions, the critical reactions are most often different from the ones governing the reactivity in a flame or in high temperature ignition. Some of the critical paths for AIT are similar to those encountered in slow oxidation. Therefore, the main available kinetic models that have been developed for fast combustion are unfortunately unable to represent properly these low temperature processes. A numerical approach addressing the influence of process conditions on the minimum AIT of different fuel/air mixtures has been developed. Several chemical models available in the literature have been tested, in order to identify the most robust ones. Based on previous works of our group, a model has been developed, which offers a fair reconciliation between experimental and calculated AIT data through a wide range of fuel compositions. This model has been validated against experimental auto-ignition delay times corresponding to high temperature in order to ensure its relevance not only for AIT aspects but also for the reactivity of gaseous fuels over the wide range of gas turbine operation conditions. In addition, the AITs of methane, of pure light alkanes, and of various blends representative of several natural gas and process-derived fuels were extensively covered. In particular, among alternative gas turbine fuels, hydrogen-rich gases are called to play an increasing part in the future so that their ignition characteristics have been addressed with particular care. Natural gas enriched with hydrogen, and different syngas fuels have been studied. AIT values have been evaluated in function of the equivalence ratio and pressure. All the results obtained have been fitted by means of a practical mathematical expression. The overall study leads to a simple correlation of AIT versus equivalence ratio/pressure.


Author(s):  
Mircea Fetescu

The High Efficiency-Coal and Gas (HE-C&G) is a hybrid power plant concept integrating Conventional Steam Power Plants (CSPP) and gas turbine / combined cycle plants. The gas turbine exhaust gas energy is recovered in the HRSG providing partial condensate and feedwater preheating and generating steam corresponding to the main boiler live steam conditions (second steam source for the ST). The concept, exhibiting very high design flexibility, integrates the high performance Sequential Combustion gas turbines GT24/GT26 technology into a wide range of existing or new CSPP. Although HE-C&G refers to coal as the most abundant fossil fuel resource, oil or natural gas fired steam plants could be also designed or converted following the same principle. The HE-C&G provides very high marginal efficiencies on natural gas, up to and above 60%, very high operating and dispatching flexibility and on-line optimization of fuel and O&M costs at low capital investment. This paper emphasizes the operating flexibility and resulting benefits, recommending the HE-C&G as one of the most profitable options for generating power especially for conversion of existing CSPP with gas turbines.


Author(s):  
Elliot Sullivan-Lewis ◽  
Vincent McDonell

Ground based gas turbines are responsible for generating a significant amount of electric power as well as providing mechanical power for a variety of applications. This is due to their high efficiency, high power density, high reliability, and ability to operate on a wide range of fuels. Due to increasingly stringent air quality requirements, stationary power gas turbines have moved to lean-premixed operation. Lean-premixed operation maintains low combustion temperatures for a given turbine inlet temperature, resulting in low NOx emissions while minimizing emissions of CO and hydrocarbons. In addition, to increase overall cycle efficiency, engines are being operated at higher pressure ratios and/or higher combustor inlet temperatures. Increasing combustor inlet temperatures and pressures in combination with lean-premixed operation leads to increased reactivity of the fuel/air mixture, leading to increased risk of potentially damaging flashback. Curtailing flashback on engines operated on hydrocarbon fuels requires care in design of the premixer. Curtailing flashback becomes more challenging when fuels with reactive components such as hydrogen are considered. Such fuels are gaining interest because they can be generated from both conventional and renewable sources and can be blended with natural gas as a means for storage of renewably generated hydrogen. The two main approaches for coping with flashback are either to design a combustor that is resistant to flashback, or to design one that will not anchor a flame if a flashback occurs. An experiment was constructed to determine the flameholding tendencies of various fuels on typical features found in premixer passage ways (spokes, steps, etc.) at conditions representative of a gas turbine premixer passage way. In the present work tests were conducted for natural gas and hydrogen between 3 and 9 atm, between 530 K and 650K, and free stream velocities from 40 to 100 m/s. Features considered in the present study include a spoke in the center of the channel and a step at the wall. The results are used in conjunction with existing blowoff correlations to evaluate flameholding propensity of these physical features over the range of conditions studied. The results illustrate that correlations that collapse data obtained at atmospheric pressure do not capture trends observed for spoke and wall step features at elevated pressure conditions. Also, a notable fuel compositional effect is observed.


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