Bolt Head Fillet Stress Concentration Factors in Cylindrical Pressure Vessels

2000 ◽  
Author(s):  
Gowri Srinivasan ◽  
Terry F. Lehnhoff

Abstract Linear three-dimensional finite element analysis (FEA) was performed on bolted pressure vessel joints to determine maximum stresses and stress concentration factors in the bolt head fillet as a result of the prying action. The three-dimensional finite element models consisted of a segment of the flanges containing one bolt, using cyclic symmetry boundary conditions. The flanges were each 20 mm in thickness with 901.7 mm inner diameter. The outer flange diameter was varied from 1021 mm to 1041 mm in steps of 5 mm. The bolt circle diameter was varied from 960.2 mm to 980.2 mm in steps of 5 mm. The bolts used were 16 mm diameter metric bolts with standard head and nut thickness. The threads were not modeled. The internal vessel pressure was 0.6895 MPa (100 psi). Stress concentration factors in the bolt head fillet were calculated and they ranged from 3.34 to 4.80. The maximum stress in the bolt as well as the stress concentration factors in the bolt head fillet increase with an increase in bolt circle diameter for a given outer flange dimension. Keeping the bolt circle diameter constant, bolt stress and stress concentration factors in the bolt head fillet decrease with increase in outer flange diameter. The maximum stresses in the bolt were also calculated according to the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code and the Verein Deutscher Ingenieur (VDI) guidelines and compared to the results observed through finite element analysis. The stresses obtained through FEA were larger than those predicted by the ASME and VDI methods by a factor that ranged between 2.96 to 3.41 (ASME) and 2.76 to 3.63 (VDI).

2001 ◽  
Vol 123 (3) ◽  
pp. 381-386 ◽  
Author(s):  
Gowri Srinivasan ◽  
Terry F. Lehnhoff

Linear three-dimensional finite element analysis (FEA) was performed on bolted pressure vessel joints to determine maximum stresses and stress concentration factors in the bolt head fillet as a result of the prying action. The three-dimensional finite element models consisted of a segment of the flanges containing one bolt, using cyclic symmetry boundary conditions. The flanges were each 20 mm in thickness with 901.7 mm inner diameter. The outer flange diameter was varied from 1021 to 1041 mm in steps of 5 mm. The bolt circle diameter was varied from 960.2 to 980.2 mm in steps of 5 mm. The bolts used were 16-mm-dia metric bolts with standard head and nut thickness. The threads were not modeled. The internal vessel pressure was 0.6895 MPa (100 psi). Stress concentration factors in the bolt head fillet were calculated, and they ranged from 3.34 to 4.80. The maximum stress in the bolt as well as the stress concentration factors in the bolt head fillet increase with an increase in bolt circle diameter for a given outer flange dimension. Keeping the bolt circle diameter constant, bolt stress and stress concentration factors in the bolt head fillet decrease with increase in outer flange diameter. The maximum stresses in the bolt were also calculated according to the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code and the Verein Deutscher Ingenieur (VDI) guidelines and compared to the results observed through finite element analysis. The stresses obtained through FEA were larger than those predicted by the ASME and VDI methods by a factor that ranged between 2.96 to 3.41 (ASME) and 2.76 to 3.63 (VDI).


Author(s):  
Elvis J. O. Santander ◽  
Bianca Pinheiro ◽  
Carlos Magluta ◽  
Ney Roitman

Abstract In the development of oil fields, submarine pipelines are used in various applications. These pipelines and risers are subject to accidents that may occur during operation, such as shocks between risers or shocks between a riser and an anchor, rock, or any equipment or heavy object, which may cause mechanical failure, such as dents. The objective of this work is to study of the effect of the introduction of plain dents on the structural integrity of rigid risers under fully reversed bending. A three dimensional finite element model was developed to estimate the stress concentration on dented risers under bending. Several numerical simulations were carried out to evaluate stress concentration factors (SCFs) for varying dimensions of dents and risers, in a parametric study. These SCFs can be used in the prediction of the remaining fatigue life of dented rigid risers.


Author(s):  
S. H. Ju ◽  
T. L. Horng ◽  
K. C. Cha

The present work determines the contact pressure and stress concentration between the crowned roller and the raceway by using three-dimensional finite element analysis. A number of crowned profiles with various dimensions were examined. Fine meshes and node-to-Hermit-surface contact elements were used along the contact surface in order to obtain accurate analysis results. A table was generated to show the stress concentration near the roller edge for various crowned profiles and dimensions. This table indicates that the exponential profile is the optimal crowned profile to eliminate stress concentration.


2002 ◽  
Vol 46 (04) ◽  
pp. 289-298
Author(s):  
Y. Garbatov ◽  
S. Rudan ◽  
C. Guedes Soares

Analysis of the influence of corrosion on the stress concentration factors of typical ship structural details is presented. While traditionally constant stress concentration factors are adopted, it is proposed here to use time-varying stress concentration factors, which result from the progress of corrosion in the structure. Three-dimensional finite-element models are adopted to obtain the detailed stress distribution at different times. Linear and nonlinear models of the effects of corrosion wastage on the plate thickness reduction are considered and stress concentration factors and fatigue damage are calculated as a function of time. It is concluded that the stress concentration factors have a nonlinear dependency with the time and this leads to a significant difference of the fatigue damage of structural components subjected to corrosion as compared with the traditional predictions.


2013 ◽  
Vol 647 ◽  
pp. 413-417
Author(s):  
Guo Ping Chen ◽  
Shui Wen Zhu

The purpose of this paper is to investigate the stress concentration and fatigue of the prosthetic blood vessels. A three-dimensional finite element analysis was performed with three loading. The good man fatigue thoery was introduced for the fatigue study. As the results, the stress concentration and fatigue mode can be determined. The results prove that the mechanical property of the prosthetic blood vessels can be smiulated through the finite element analysis.


Author(s):  
Elvis Santander ◽  
Bianca Pinheiro ◽  
Carlos Magluta ◽  
Ney Roitman

Abstract In the development of oil and gas fields, subsea pipes are used in various applications, like pipelines and risers. During operation, risers can be subjected to accidents, such as collisions with other risers, anchors, rocks, or any heavy equipment or objects, which may lead to mechanical damages. These mechanical damages are commonly characterized as dents. The objective of this work is to study the effect of the introduction of plain dents on the fatigue life of rigid risers under fully reversed bending with the conduction of resonant bending tests. A three-dimensional finite element model was developed to estimate the stress concentration on dented risers under bending. Numerical simulations and experimental tests were carried out to evaluate the resulting stress concentration factors (SCFs). These SCFs can be used in the prediction of the remaining fatigue life of dented rigid risers.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


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