Thermal Performance of Vertical Rectangular Channel Inserting Copper Wire With High Porosity

Author(s):  
Tetsuaki Takeda ◽  
Akira Honma ◽  
Yuta Sugai

In the Very-High-Temperature Reactor (VHTR) which is the next generation nuclear reactor system, ceramics and graphite are used as the fuel coating material and the core structural material, respectively. Even if the accident occurs and the reactor power goes up instantly, the temperature of the core will change slowly. This is because the thermal capacity of the core is so large. Therefore, the VHTR system can passively remove the decay heat of the core by natural convection and radiation from the surface of the reactor pressure vessel (RPV). From the view point of the safety characteristic, the passive cooling system should be designed for the VHTR as the best way of the reactor and vessel cooling systems (VCS). So, the gas cooling system by natural convection is the one of the candidate systems for the VCS of the VHTR. This study is to develop the passive cooling system for the VHTR using the vertical rectangular channel inserting porous materials. In general, when the high temperature circular or rectangular channels are cooled by forced convection of gas, there are several methods for enhancement of heat transfer such as attaching radial or spiral fins on a channel surface or inserting twisted tape in a channel. The objective of this study is to investigate heat transfer characteristics by forced convection of porous materials inserted into a rectangular channel with high porosity. In order to obtain the heat transfer characteristics of the one-side heated vertical rectangular channel inserting the porous material, an experiment was carried out. From the results obtained in this experiment, it was found that an amount of removed heat by forced convection using porous material (porosity > 0.996) was about 15% higher than that without the copper wire. Furthermore, the ratio between the amounts of heat removed of the rectangular channel with the porous material and without the porous material increases with increasing temperature of the channel wall.

Author(s):  
Akira Honma ◽  
Tetsuaki Takeda

In the Very-High-Temperature Reactor (VHTR) which is the next generation nuclear reactor system, ceramics and graphite are used as the fuel coating material and the core structural material, respectively. Even if the accident occurs and the reactor power goes up instantly, the temperature of the core will change slowly. This is because the thermal capacity of the core is so large. Therefore, the VHTR system can passively remove the decay heat of the core by natural convection and radiation from the surface of the reactor pressure vessel (RPV). From the view point of the safety characteristic, the passive cooling system should be designed for the VHTR as the best way of the reactor and vessel cooling systems (VCS). So, the gas cooling system by natural convection is the one of the candidate systems for the VCS of the VHTR. This study is to develop the passive cooling system for the VHTR using the vertical rectangular channel inserting porous materials. In general, when the high temperature circular or rectangular channels are cooled by forced convection of gas, there are several methods for enhancement of heat transfer such as attaching radial or spiral fins on a channel surface or inserting twisted tape in a channel. The objective of this study is to investigate heat transfer characteristics by forced convection of porous materials inserted into a rectangular channel with high porosity. In order to obtain the heat transfer characteristics of the one-side heated vertical rectangular channel inserting the porous material, an experiment was carried out. From the results obtained in this experiment, it was found that an amount of removed heat by forced convection using porous material (porosity > 0.996) was about 15% higher than that without the copper wire. Furthermore, the ratio between the amounts of heat removed of the rectangular channel with the porous material and without the porous material increases with increasing temperature of the channel wall.


Author(s):  
Tetsuaki Takeda ◽  
Akihiro Sato ◽  
Shumpei Funatani

The objective of this study is to not only investigate heat transfer characteristics of natural convection of a one-side heated vertical channel inserting the porous materials with high porosity but also develop the passive cooling system for the Very-High-Temperature Reactor (VHTR). An experiment and analysis was carried out using the one-side heated vertical rectangular channel. From the results obtained in the experiment and analysis, it was found that an amount of removed heat by forced convection using the copper wire (porosity>0.996) was about 15% higher than that without the wire. It was also found that the amount of transferred heat from the heated wall will be increased even if the heat removed by natural convection. Furthermore, the ratio between the amounts of heat removed of the rectangular channel with the porous material and without the porous material increases with increasing temperature of the channel wall. In order to obtain the heat transfer and fluid flow characteristics of the vertical channel inserting porous material, we have also carried out a numerical analysis using a commercial CFD code. This paper describes thermal performances of the one-side heated vertical rectangular channel inserting copper wire with high porosity. From a view point of economical and safety characteristics, the passive cooling system should be designed for the VHTR as the best way of the system. Therefore, the gas cooling system by natural convection is the one of candidate system.


Author(s):  
Tetsuaki Takeda ◽  
Shumpei Funatani

In the Very High Temperature Reactor (VHTR) which is a next generation nuclear reactor system, ceramics and graphite are used as a fuel coating material and a core structural material, respectively. Even if the depressurization accident occurs and the reactor power goes up instantly, the temperature of the core will change slowly. This is because the thermal capacity of the core is so large. Therefore, the VHTR system can passively remove the decay heat of the core by natural convection and radiation from the surface of the reactor pressure vessel (RPV). The objective of this study is to not only investigate heat transfer characteristics of natural convection of a one-side heated vertical channel inserting the porous materials with high porosity but also develop the passive cooling system for the Very-High-Temperature Reactor (VHTR). An experiment was carried out using the one-side heated vertical rectangular channel. In order to obtain the heat transfer and fluid flow characteristics of the vertical channel inserting porous material, we have also carried out a numerical analysis using a commercial CFD code. This paper describes thermal performances of the one-side heated vertical rectangular channel inserting copper wire with high porosity.


Author(s):  
Takumi Shigematsu ◽  
Tetsuaki Takeda ◽  
Shumpei Funatani

The Very High Temperature Reactor (VHTR) is a next generation nuclear reactor system. The passive cooling system should be designed for the VHTR as the best way of reactor vessel cooling system (VCS). Therefore, the gas cooling system with natural circulation is considered as a candidate for the VCS of the VHTR. Furthermore, we examined the heat transfer of rectangular vertical channel using “Spandrel” panel. “Spandrel” is the metallic plate having grooved patterns. The reason is that we can set it at low cost to the VCS because it is a kind of general construction materials. The objective of this study is to examine heat transfer characteristics of one side heated vertical rectangular channel with natural circulation and application of spandrel panel to the VCS of VHTR in order to construct the passive cooling system of the VHTR. We have performed an experiment and a numerical analysis. On experiment, we set the panel to adiabatic wall and supplied 100–400W/m2 heat flux to the panel. In order to obtain the heat transfer and fluid flow characteristics of a vertical channel inserting porous material, we have also carried out a numerical analysis using the commercial CFD code as the first step. From the results obtained in the analysis, it was found that the amount of heat removal was increased for 1–21% by inserting copper wires as porous material. This paper describes a thermal performance of the one-side heated vertical rectangular channel inserting copper wire with high porosity. From the view point of the economical and safety characteristic, the passive cooling system should be designed for the VTHR as the best way of the system. So, the gas cooling system by natural convection is the one of candidate system.


Author(s):  
Gota Suga ◽  
Tetsuaki Takeda

Abstract A Very High Temperature Reactor (VHTR) is one of the next generation nuclear systems. From a view point of safety characteristics, a passive cooling system should be designed as the best way of a reactor vessel cooling system (VCS) in the VHTR. Therefore, the gas cooling system with natural circulation is considered as a candidate for the VCS of the VHTR. Japan Atomic Energy Agency (JAEA) is advancing the technology development of the VHTR and is now pursuing design and development of commercial systems such as the 300MWe gas turbine high temperature reactor GTHTR300C (Gas Turbine High Temperature Reactor 300 for Cogeneration). In the VCS of the GTHTR300C, many rectangular flow channels are formed around the reactor pressure vessel (RPV), and a cooling panel utilizing natural convection of air has been proposed. In order to apply the proposed panel to the VCS of the GTHTR300C, it is necessary to clarify the heat transfer and flow characteristics of the proposed channel in the cooling panel. Thus, we carried out an experiment to investigate heat transfer and fluid flow characteristics by natural convection in a vertical rectangular channel heated on one side. Experiments were also carried out to investigate the heat transfer and fluid flow characteristics by natural convection when a porous material with high porosity is inserted into the channel. An experimental apparatus is a vertical rectangular flow channel with a square cross section in which one surface is heated by a rubber heater. Dimensions of the experimental apparatus is 600 mm in height and 50 mm on one side of the square cross section. Air was used as a working fluid and fine copper wire (diameter: 0.5 mm) was used as a porous material. The temperature of the wall surface and gas in the channel were measured by K type thermocouples. We measured the outlet flow rate by hot-wire anemometer which is an omnidirectional spherical probe of diameter 2.5mm. The experiment has been carried out under the condition that a copper wire with a scourer model and a cubic lattice model were inserting into the channel.


Author(s):  
Kenta Fujikami ◽  
Tetsuaki Takeda ◽  
Shumpei Funatani

A Very High Temperature Reactor (VHTR) is one of the next generation nuclear reactor systems. From a view point of safety characteristics, a passive cooling system should be designed as the best way of a reactor vessel cooling system (VCS) in the VHTR. Therefore, the gas cooling system with natural circulation is considered as a candidate for the VCS of the VHTR. Japan Atomic Energy Agency (JAEA) is advancing the technology development of the VHTR and is now pursuing design and development of commercial systems such as the 300MWe gas turbine high temperature reactor GTHTR300C (Gas Turbine High Temperature Reactor 300 for Cogeneration). In the VCS of the GTHTR300C, many rectangular flow channels are formed around the reactor pressure vessel (RPV), and a cooling panel utilizing natural convection of air has been proposed. In order to apply the proposed panel to the VCS of the GTHTR300C, it is necessary to clarify the heat transfer and flow characteristics of the proposed channel in the cooling panel. Thus, we carried out an experiment to investigate heat transfer and fluid flow characteristics by natural convection in a vertical rectangular channel heated on one side. Experiments were also carried out to investigate the heat transfer and fluid flow characteristics by natural convection when a porous material with high porosity is inserted into the channel. An experimental apparatus is a vertical rectangular flow channel with a square cross section in which one surface is heated by a rubber heater. Dimensions of the experimental apparatus is 600 mm in height and 50 mm on one side of the square cross section. Air was used as a working fluid and fine copper wire (diameter: 0.5 mm) was used as a porous material. The temperature of the wall surface and gas in the channel were measured by K type thermocouples. The flow velocity distribution was obtained by a PIV method. In this paper, we discuss the heat transfer and fluid flow characteristics of the proposed channel. From the results obtained in the experiment, it was found that the amount of removed heat decreased with increasing of temperature of gas when a copper wire was inserted into the channel with high porosity. This is because the mass flow rate decreased with increasing of viscosity of gas. Since it is expected that the porosity of a porous material will have an optimum value, further studies will be needed.


2005 ◽  
Author(s):  
H. K. Cho ◽  
D. U. Seo ◽  
M. O. Kim ◽  
G. C. Park

In the HTGR (High Temperature Gas Cooled Reactor), the Reactor Cavity Cooling System (RCCS) is equipped to remove the heat transferred from the reactor vessel to the structure of the containment. The function of the RCCS is to dissipate the heat from the reactor cavity during normal operation including shutdown. The system also removes the decay heat during the loss of forced convection (LOFC) accident. A new concept of the water pool type RCCS was proposed at Seoul National University. The system mainly consists of two parts, water pool located between the containment and reactor vessel and five trains of air cooling system installed in the water pool. In normal operations, the heat loss from the reactor vessel is transferred into the water pool via cavity and it is removed by the forced convection of air flowing through the cooling pipes. During the LOFC accident, the after heat is passively removed by the water tank without the forced convection of air and the RCCS water pool is designed to provide sufficient passive cooling capacity of the after heat removal for three days. In the present study, experiments and numerical calculations using CFX5.7 for the water pool and cooling pipe were performed to investigate the heat transfer characteristics and evaluate the heat transfer coefficient model of the MARS-GCR (Multi-dimensional Analysis of Reactor Safety for Gas Cooled Reactor Analysis) which was developed for the safety analysis of the gas cooled reactor. From the results of the experiments and CFX calculations, heat transfer coefficients inside the cooling pipe were calculated and those were used for the assessment for the heat transfer coefficient model of the MARS-GCR.


Author(s):  
Mitsutoshi Tendo ◽  
Tetsuaki Takeda

There are several methods for heat transfer enhancement. For example, there are attaching various fins on the heat transfer surface, processing the surface roughly, inserting twisted tape, and so on. These methods increase heat transfer coefficient or area by manufacturing of the heat transfer surface. However, it has to take into consideration the deterioration of the structure strength by attaching the fins on the tube surface with the design of the heat exchanger. The objective of this study is to clarify characteristics of heat transfer and pressure drop in the channel inserted metallic wire with high porosity. A heat transfer experiment has been performed using a horizontal circular tube to obtain the heat transfer characteristics in the channel inserted copper wire. This paper describes the heat transfer and flow characteristics of a heat exchanger tube filled with a high porous material. Fine copper wire (diameter: 0.5 mm) was inserted in a circular tube dominated by thermal conduction and forced convection. Working fluid was air. Hydraulic equivalent diameter was cited as the characteristic length in Nusselt number and Reynolds number. From the results obtained in this experiment, it was found that an amount of heat transfer in the tube with the copper wire was larger than that without one. An effectiveness of heat transfer enhancement increased with the temperature of the heated wall. The amount of heat transfer in the circular tube inserted copper wire, which has 0.993–0.998 of porosity, increased about 15% comparing with the tube having a smooth wall surface under the condition of the constant heat flux and lower than 170°C of the wall temperature.


2014 ◽  
Vol 1082 ◽  
pp. 327-331
Author(s):  
Thiago Antonini Alves ◽  
Murilo A. Barbur ◽  
Felipe Baptista Nishida

In this research, a study of the heat transfer enhancement in electronic components mounted in channels was conducted by using different materials in the conductive substrate. In this context, a numerical analysis was performed to investigate the cooling of 3D protruding heaters mounted on the bottom wall (substrate) of a horizontal rectangular channel using the ANSYS/FluentTM 15.0 software. Three different materials of the conductive substrate were analyzed, polymethyl methacrylate (PMMA), fiberglass reinforced epoxy laminate (FR4), and pure aluminum (Al). Uniform heat generation rate was considered for the protruding heaters and the cooling process happened through a steady laminar airflow, with constant properties. The fluid flow velocity and temperature profiles were uniform at the channel entrance. For the adiabatic substrate, the cooling process occurred exclusively by forced convection. For the conductive substrate, the cooling process was characterized by conjugate forced convection-conduction heat transfer through two mechanisms; one directly between the heaters surfaces and the flow by forced convection, and the other through conduction at the interfaces heater-substrate in addition to forced convection from the substrate to the fluid flow at the substrate surface. The governing equations and boundary conditions were numerically solved through a coupled procedure using the Control Volumes Method in a single domain comprising the solid and fluid regions. Commonly used properties in cooling of electronics components mounted in a PCB and typical geometry dimensions were utilized in the results acquisition. Some examples were presented, indicating the dependence of the substrate thermal conductivity related to the Reynolds number on the heat transfer enhancement. Thus, resulting in a lower work temperature at the electronic components.


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