Minichannel Heat Transfer: An Overview on Activities in Europe

Author(s):  
Manfred Groll ◽  
Rainer Mertz

An overview will be given about investigations on heat and mass transfer in narrow channels and narrow cavities, from work carried out in the last years up to the current status of research of some relevant scientific groups in Europe. The major topics of this report are evaporation heat transfer and the flow boiling pressure drop in narrow channels; microscale heat and mass transfer phenomena in pool boiling from enhanced evaporator tubes with sub-surface channels are also addressed. In the last years a challenging topic has been the enhancement of the efficiency of heat exchangers by employing micro-structured heat transfer surfaces. The need for smaller heat exchangers with higher heat transfer rates and/or smaller thermal approaches is caused by the ongoing miniaturisation of mechanical and electronic components, leading to higher heat fluxes which can damage or even destroy the components. On the other hand, enhanced heat transfer in big equipment, e.g. heat exchangers for the petrochemical and chemical industries, can lead to significant materials and energy savings and thus reduce environmental pollution. Therefore the European Union, European industries and national organisations have supported various projects to develop and to investigate a new generation of heat transfer surfaces, to better understand the related heat transfer phenomena and to model the heat transfer from these micro heat exchanger elements. There is a very extensive research in this scientific field, comprising both flow boiling and pool boiling. The present paper deals with heat transfer in narrow channels and/or cavities and with the flow boiling pressure drop occurring during heat and mass transfer in narrow channels. Investigations of major European institutions, carried out in the past and at the moment will be presented as a contribution to the overview on the current state-of-the-art in Europe, without claim of completeness. Some recent results on microscale pool boiling and flow boiling obtained in our institute will also be presented (Shuai et al., 2002; Kulenovic et al., 2002; Chen et al., 2002a, b).

1988 ◽  
Vol 41 (9) ◽  
pp. 321-364 ◽  
Author(s):  
Allan D. Kraus

The extended surface literature from 1922 to 1987 is reviewed. The review begins with the classic NACA report of Harper and Brown published in 1922 and concludes with the works of Marto, Wanniarachchi, Rose, Mitrou, and Razelos published in 1986. A section entitled “The Beginnings” traces the accomplishments of the pioneers and it covers the period from 1922 to 1945 which coincides with the publication of Gardner’s landmark paper. At this point, a chronological approach is abandoned in favor of a categorization into topical areas. These are the elimination of the Murray–Gardner assumptions, boiling and condensation, experimental endeavors, compact heat exchangers, internally finned configurations, numerical analyses, optimizations, analyses of finned arrays, and additional topics including the use of extended surface to augment heat transfer, heat transfer in electrical and electronic equipment, purely mathematical techniques, and heat and mass transfer.


2006 ◽  
Vol 129 (9) ◽  
pp. 1256-1267 ◽  
Author(s):  
Worachest Pirompugd ◽  
Chi-Chuan Wang ◽  
Somchai Wongwises

This study proposes a new method, namely the “fully wet and fully dry tiny circular fin method,” for analyzing the heat and mass transfer characteristics of plain fin-and-tube heat exchangers under dehumidifying conditions. The present method is developed from the tube-by-tube method proposed in the previous study by the same authors. The analysis of the fin-and-tube heat exchangers is carried out by dividing the heat exchanger into many tiny segments. A tiny segment will be assumed with fully wet or fully dry conditions. This method is capable of handling the plain fin-and-tube heat exchanger under fully wet and partially wet conditions. The heat and mass transfer characteristics are presented in dimensionless terms. The ratio of the heat transfer characteristic to mass transfer characteristic is also studied. Based on the reduced results, it is found that the heat transfer and mass transfer characteristics are insensitive to changes in fin spacing. The influence of the inlet relative humidity on the heat transfer characteristic is rather small. For one and two row configurations, a considerable increase of the mass transfer characteristic is encountered when partially wet conditions take place. The heat transfer characteristic is about the same in fully wet and partially wet conditions provided that the number of tube rows is equal to or greater than four. Correlations are proposed to describe the heat and mass characteristics for the present plain fin configuration.


2010 ◽  
Vol 18 (02) ◽  
pp. 85-100 ◽  
Author(s):  
C. Y. PARK ◽  
P. S. HRNJAK

This paper presents a review of differences and similarities of in-tube heat transfer and pressure drop between ammonia (NH3) and carbon dioxide (CO2) from the perspective of the design of heat exchangers for NH3 two-stage and CO2/NH3 cascade refrigeration systems. The focus is on differences in thermophysical properties and thus different characteristics of heat transfer and pressure drop. A brief summary of published literatures about CO2/NH3 cascade refrigeration systems is provided and literature review of available correlations and developed correlations are presented for flow boiling and condensation heat transfer and pressure drop. Because of large deviation of calculated values with exiting correlations from measured results, a new correlation to predict flow condensation heat transfer coefficients was developed based on experimental results for CO2 at -15°C. From comparison of measured and predicted values, it is shown that some correlations, previously published in open literature, can be used to calculate flow boiling heat transfer coefficients for NH3 at -20°C, if a flow pattern can be appropriately determined for a flow condition. Also, it is presented that existing correlations can predict well the heat transfer coefficients for CO2 flow boiling at -15 and -30°C. It is shown that some correlations can predict pressure drop relatively well for NH3 and CO2 two-phase flow. The NH3 and CO2 flow evaporation heat transfer and pressure drop characteristics at -40°C are compared with predicted values.


Author(s):  
Justin J. Gossard ◽  
Andrew D. Sommers

The need for more compact and more efficient heat exchangers in the aerospace, automotive, and HVAC&R industries has led to the development of heat exchangers that utilize minichannel or microchannel tubes coupled with louvered fins. Minichannel and microchannel heat exchangers exhibit enhanced heat transfer with a minimal increase in pressure drop over conventional round tube, plain fin heat exchangers often with a significant reduction in the required refrigeration charge and overall heat exchanger size. This paper presents the development and validation of a finite volume, steady-state evaporator model to be used as an aid in heat exchanger design and analysis. The model focuses on evaporator geometries that include minichannel and microchannel tubes with louvered fins and headers. Multiple published correlations provide the user with options for calculating the air-side and refrigerant-side heat transfer and pressure drops within the control volume. Once the model was validated, it was then briefly used to study the effects of maldistribution of refrigerant within the inlet headers on the cooling capacity and refrigerant side pressure drop.


2016 ◽  
Vol 24 (02) ◽  
pp. 1630004 ◽  
Author(s):  
Byung Hoon Shon ◽  
Seung Won Jeon ◽  
Yongchan Kim ◽  
Yong Tae Kang

In this paper, condensation and evaporation characteristics of low global warming potential (GWP) refrigerants such as R-1234yf and R-1234ze series are reviewed. This review focuses on heat transfer and pressure drop in plate heat exchangers. Mass flux is considered as an important factor while saturation temperature is not for condensation and evaporation process in plate heat exchangers. The dryout phenomenon occurs occasionally and gives greatly harmful impact on evaporation heat transfer. It is found that R-1234yf and R-1234ze(E) give slightly lower heat transfer performance than R-134a for both condensation and evaporation processes. Generally, low GWP refrigerants presented in this review give lower heat transfer coefficient and higher frictional pressure drop than the conventional refrigerants. Nevertheless, R-1234ze(Z) gives superior heat transfer performance than other refrigerants in condensation. R-32 gives remarkable performance in evaporation, but it gives relatively high GWP compared to other low GWP refrigerants.


Author(s):  
Junye Li ◽  
Yuhao Lin ◽  
Kan Zhou ◽  
Wei Li

Abstract An experimental investigation of subcooled flow boiling in a rectangular mini-gap channel with the dimension of 0.5 mm × 5 mm was conducted with deionized water as the working fluid. Fabricated by electroless plating method and high-temperature treatment, the copper-based hydrophobic micro-porous surface was utilized in the experiments. High-speed flow visualization was conducted to picture the flow patterns during the experiment. The mass fluxes were in the range of 200–400 kg/m2s, and the wall heat fluxes were spanned from 35 to 350 kW/m2. The onset of flow boiling, heat transfer coefficient, and pressure drop were discussed with the variation of heat fluxes and mass fluxes, the trends of which were analyzed along with the flow patterns. Because of the numerous nucleation sites on micro-porous surface, the superheat required for the onset of boiling are of small amounts of about 2 K. Due to the intense nucleation process, the boiling curves appeared to be a negative slope after the onset of boiling, which was more obvious in the lower mass flux conditions. In the high heat flux conditions, heat transfer coefficients under lower mass flux condition were higher because the intense nucleation process occurred and the elongated bubble flow along with the film evaporation heat transfer was formed. The film evaporation heat transfer inside the elongated bubble is more efficient to release the latent heat than the nucleate boiling. However, the appearance of the elongated bubble flow would attribute to higher pressure drop and severer pressure drop fluctuation due to its expansion toward upstream.


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