Injector Tip Temperature and Combustion Performance of a Natural Gas-Diesel Dual Fuel Engine at Medium and High Load Conditions

Author(s):  
Hongsheng Guo ◽  
Brian Liko

Diesel engines have been widely used due to the higher reliability and superior fuel conversion efficiency. However, they still generate significant amount of carbon dioxide (CO2) and particulate matter (PM) emissions. Natural gas is a low carbon and clean fuel that generates less CO2 and PM emissions than diesel during combustion. Replacing diesel by natural gas in internal combustion engines help reduce both CO2 and PM emissions. Natural gas – diesel dual fuel combustion is a practical and efficient way to replace diesel by natural gas in internal combustion engines. One concern for dual fuel combustion engines is the diesel injector tip temperature increase with increasing natural gas fraction. This paper reports an experimental investigation on the diesel injector tip temperature variation and combustion performance of a natural gas – diesel dual fuel engine at medium and high load conditions. The natural gas fraction was changed from zero to 90% in the experiment. The results suggest that the injector tip temperature increased with increasing natural gas fraction at a given diesel injection timing or with advancing the diesel injection timing at a given natural gas fraction. However, the injector tip temperature never exceeded 250 °C in the whole experimental range. The effect of natural gas fraction on combustion performance depended on engine load and diesel injection timing.

Author(s):  
Hongsheng Guo ◽  
Brian Liko ◽  
Luis Luque ◽  
Jennifer Littlejohns

The combustion of natural gas reduces fuel cost and generates less emissions of carbon dioxide and particulate matter than diesel and gasoline. Replacing diesel by natural gas in internal combustion engines is of great interest for transportation and stationary power generation. Dual fuel combustion is an efficient way to burn natural gas in internal combustion engines. In natural gas–diesel dual fuel engines, unburned hydrocarbon emissions increase with increasing natural gas fraction. Many studies have been conducted to improve the performance of natural gas–diesel dual fuel engines and reported the performance of combustion and emissions of regulated pollutants and total unburned hydrocarbon at various engine operating strategies. However, little has been reported on the emissions of different unburned hydrocarbon components. In this paper, an experimental investigation was conducted to investigate the combustion performance and emissions of various unburned hydrocarbon components, including methane, ethane, ethylene, acetylene, propylene, formaldehyde, acetaldehyde and benzaldehyde, at a low engine load condition. The operating conditions, such as engine speed, load, intake temperature and pressure, were well controlled during the experiment. The combustion and emissions performance of pure diesel and natural gas–diesel dual fuel combustion were compared. The effect of diesel injection timing was analyzed. The results show that appropriately advancing diesel injection timing to form a homogeneous charge compression ignition-like combustion is beneficial to natural gas–diesel dual fuel combustion at low load conditions. The emissions of different unburned hydrocarbon components changed in dual fuel combustion, with emissions of some unburned hydrocarbon components being primarily due to the combustion of natural gas, while those of others being more related to diesel combustion.


Author(s):  
Hongsheng Guo ◽  
Brian Liko ◽  
W. Stuart Neill

As an inexpensive and low carbon fuel, the combustion of natural gas reduces fuel cost and generates less carbon dioxide emissions than diesel and gasoline. Natural gas is also a clean fuel that generates less particulate matter emissions than diesel during combustion. Replacing diesel by natural gas in internal combustion engines is of great interest for industries. Dual fuel combustion is an efficient way to apply natural gas in internal combustion engines. An issue that to a certain extent offsets the advantage of lower carbon dioxide emissions in natural gas–diesel dual fuel engines is the higher methane emissions and low engine efficiency at low load conditions. In order to seek strategies to improve the performance of dual fuel engines at low load conditions, an experimental investigation was conducted to investigate the effect of diesel injection split on combustion and emissions performance of a heavy duty natural gas–diesel dual fuel engine at a low load. The operating conditions, such as engine speed, load, intake temperature and pressure, were well controlled during the experiment. The effects of diesel injection split ratio and timings were investigated. The engine efficiency and emissions data, including particulate matter, nitric oxides, carbon monoxide and methane were measured and analyzed. The results show that diesel injection split significantly reduced the peak pressure rise rate. As a result, diesel injection split enabled the engine to operate at a more optimal condition at which engine efficiency and methane emissions could be significantly improved compared to single diesel injection.


Author(s):  
Hongsheng Guo ◽  
Brian Liko ◽  
Luis Luque ◽  
Jennifer Littlejohns

The combustion of natural gas reduces fuel cost and generates less emissions of carbon dioxide and particulate matter (PM) than diesel and gasoline. Replacing diesel by natural gas in internal combustion engines is of great interest for transportation and stationary power generation. Dual fuel combustion is an efficient way to burn natural gas in internal combustion engines. In natural gas–diesel dual fuel engines, unburned hydrocarbon emissions increase with increasing natural gas fraction. Many studies have been conducted to improve the performance of natural gas–diesel dual fuel engines and reported the performance of combustion and emissions of regulated pollutants and total unburned hydrocarbon at various engine operating strategies. However, little has been reported on the emissions of different unburned hydrocarbon components. In this paper, an experimental investigation was conducted to investigate the combustion performance and emissions of various unburned hydrocarbon components, including methane, ethane, ethylene, acetylene, propylene, formaldehyde, acetaldehyde, and benzaldehyde, at a low engine load condition. The operating conditions, such as engine speed, load, intake temperature, and pressure, were well controlled during the experiment. The combustion and emissions performance of pure diesel and natural gas–diesel dual fuel combustion were compared. The effect of diesel injection timing was analyzed. The results show that appropriately advancing diesel injection timing to form a homogeneous charge compression ignition (HCCI)-like combustion is beneficial to natural gas–diesel dual fuel combustion at low load conditions. The emissions of different unburned hydrocarbon components changed in dual fuel combustion, with emissions of some unburned hydrocarbon components being primarily due to the combustion of natural gas, while those of others being more related to diesel combustion.


Energies ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3734
Author(s):  
Javier Monsalve-Serrano ◽  
Giacomo Belgiorno ◽  
Gabriele Di Blasio ◽  
María Guzmán-Mendoza

Notwithstanding the policies that move towards electrified powertrains, the transportation sector mainly employs internal combustion engines as the primary propulsion system. In this regard, for medium- to heavy-duty applications, as well as for on- and off-road applications, diesel engines are preferred because of the better efficiency, lower CO2, and greater robustness compared to spark-ignition engines. Due to its use at a large scale, the internal combustion engines as a source of energy depletion and pollutant emissions must further improved. In this sense, the adoption of alternative combustion concepts using cleaner fuels than diesel (e.g., natural gas, ethanol and methanol) presents a viable solution for improving the efficiency and emissions of the future powertrains. Particularly, the methane–diesel dual-fuel concept represents a possible solution for compression ignition engines because the use of the low-carbon methane fuel, a main constituent of natural gas, as primary fuel significantly reduces the CO2 emissions compared to conventional liquid fuels. Nonetheless, other issues concerning higher total hydrocarbon (THC) and CO emissions, mainly at low load conditions, are found. To minimize this issue, this research paper evaluates, through a new and alternative approach, the effects of different engine control parameters, such as rail pressure, pilot quantity, start of injection and premixed ratio in terms of efficiency and emissions, and compared to the conventional diesel combustion mode. Indeed, for a deeper understanding of the results, a 1-Dimensional spray model is used to model the air-fuel mixing phenomenon in response to the variations of the calibration parameters that condition the subsequent dual-fuel combustion evolution. Specific variation settings, in terms of premixed ratio, injection pressure, pilot quantity and combustion phasing are proposed for further efficiency improvements.


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Karthik Nithyanandan ◽  
Jiaxiang Zhang ◽  
Yuqiang Li ◽  
Xiangyu Meng ◽  
Robert Donahue ◽  
...  

The use of natural gas in compression ignition (CI) engines as a supplement to diesel under dual-fuel combustion mode is a promising technique to increase efficiency and reduce emissions. In this study, the effect of dual-fuel operating mode on combustion characteristics, engine performance and pollutant emissions of a diesel engine using natural gas as primary fuel and neat diesel as pilot fuel, has been examined. Natural gas (99% methane) was port injected into an AVL 5402 single cylinder diesel research engine under various engine operating conditions and up to 90% substitution was achieved. In addition, neat diesel was also tested as a baseline for comparison. The experiments were conducted at three different speeds—1200, 1500, and 2000 rpm, and at different diesel-equivalent loads (injection quantity)—15, 20 (7 bar IMEP), and 25 mg/cycle. Both performance and emissions data are presented and discussed. The performance was evaluated through measurements of in-cylinder pressure, power output and various exhaust emissions including unburned hydrocarbons (UHCs), carbon monoxide (CO), nitrogen oxides (NOx), and soot. The goal of these experiments was to maximize the efficiency. This was done as follows—the compressed natural gas (CNG) substitution rate (based on energy) was increased from 30% to 90% at fixed engine conditions, to identify the optimum CNG substitution rate. Then using that rate, a main injection timing sweep was performed. Under these optimized conditions, combustion behavior was also compared between single, double, and triple injections. Finally, a load and speed sweep at the optimum CNG rate and timings were performed. It was found that a 70% CNG substitution provided the highest indicated thermal efficiency (ITE). It appears that dual-fuel combustion has a maximum brake torque (MBT) diesel injection timing for different conditions which provides the highest torque. Based on multiple diesel injection tests, it was found that the conditions that favor pure diesel combustion, also favor dual-fuel combustion because better diesel combustion provides better ignition and combustion for the CNG-air mixture. For 70% CNG dual-fuel combustion, multiple diesel injections showed an increase in the efficiency. Based on the experiments conducted, diesel-CNG dual-fuel combustion is able to achieve similar efficiency and reduced emissions relative to pure diesel combustion. As such, CNG can be effectively used to substitute for diesel fuel in CI engines.


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