Influence of the Position of Oil Drain Holes of a Piston on Lubricating Oil Consumption

2017 ◽  
Author(s):  
Hiroki Hasegawa ◽  
Koji Kikuhara ◽  
Akemi Ito ◽  
Shunsuke Nishijima ◽  
Masatsugu Inui ◽  
...  
Keyword(s):  
Piston Ring ◽  
Gasoline Engine ◽  
Pressure Sensors ◽  
Lubricating Oil ◽  
Oil Consumption ◽  
Tracer Method ◽  
Low Friction ◽  
Piston Skirt ◽  
Generation Mechanisms ◽  
Good Agreement

An increase in lubricating oil consumption in an engine causes an increase in particulate matters in exhaust gases, poisoning the catalyst of after treatment devices, abnormal combustion in a turbo-changed gasoline engine and so on. Recent trend of low friction of a piston and piston ring tends to increase in lubricating oil consumption. Therefore reducing oil consumption is required strongly. It is known that oil pressure generated under the oil ring affects lubricating oil consumption. It is also known that the position of oil drain holes affects lubricating oil consumption. In this study, the effect of the position of oil drain holes on oil pressure under the oil ring and lubricating oil consumption was investigated. The oil pressure under the oil ring is measured using fiber optic pressure sensors and pressure generation mechanisms were investigated. Lubricating oil consumption was also measured using sulfur tracer method and the effects of oil drain holes against the oil pressure under the oil ring were evaluated. Four types of arrangement of oil drain holes were tested. The oil pressure variations under the oil ring in the circumferential direction was measured using a gasoline engine. An increase in oil pressure was found during down-stroke of the piston. The lowest oil pressure was found for the piston with four oil drain holes. Two holes nearby the front / rear end of the piston skirt showed relatively lower pressure. The measured results of oil consumption showed good agreement to measured oil pressure under the oil ring. It was found that oil pressure under the oil ring affected oil consumption, and oil drain holes set near the front / rear end of the piston skirt were effective for reducing oil consumption.

Influence of the Position of Oil Drain Holes of a Piston on Lubricating Oil Consumption

2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Hiroki Hasegawa ◽  
Koji Kikuhara ◽  
Akemi Ito ◽  
Shunsuke Nishijima ◽  
Masatsugu Inui ◽  
...  
Keyword(s):  
Piston Ring ◽  
Gasoline Engine ◽  
Pressure Sensors ◽  
Lubricating Oil ◽  
Oil Consumption ◽  
Tracer Method ◽  
Low Friction ◽  
Piston Skirt ◽  
Generation Mechanisms ◽  
Good Agreement

An increase in lubricating oil consumption in a gasoline engine causes an increase in particulate matters in exhaust gases, poisoning the catalyst after treatment devices, abnormal combustion in a turbo-charged gasoline engine, and so on. Recent trend of low friction of a piston and piston ring tends to increase in lubricating oil consumption. Therefore, reducing oil consumption is required strongly. In this study, the effect of the position of oil drain holes on oil pressure under the oil ring and lubricating oil consumption was investigated. The oil pressure under the oil ring is measured using fiber optic pressure sensors and pressure generation mechanisms were investigated. Lubricating oil consumption was also measured using sulfur tracer method and the effects of oil drain holes hence the oil pressure were evaluated. Four types of arrangement of oil drain holes were tested. The oil pressure variations under the oil ring in the circumferential direction was measured. An increase in oil pressure was found during down-stroke of the piston. The lowest oil pressure was found for the piston with four oil drain holes. Two holes nearby the front/rear end of the piston skirt showed relatively lower pressure. The measured results of oil consumption showed good agreement to measured oil pressure under the oil ring. It was found that oil pressure under the oil ring affected oil consumption, and oil drain holes set near the front/rear end of the piston skirt were effective for reducing oil consumption.

Friction Reduction via Piston and Ring Design for an Advanced Natural-Gas Reciprocating Engine

2004 ◽  
Author(s):  
Grant Smedley ◽  
S. H. Mansouri ◽  
Tian Tian ◽  
Victor W. Wong
Keyword(s):  
Natural Gas ◽  
Internal Combustion Engines ◽  
Piston Ring ◽  
Substantial Reduction ◽  
Friction Reduction ◽  
Design Parameters ◽  
Design Strategies ◽  
Low Friction ◽  
Piston Skirt ◽  
Model Predictions

Friction from the power cylinder represents a significant contribution to the total mechanical losses in internal combustion engines. A reduction in piston ring friction would therefore result in higher efficiency, lower fuel consumption, and reduced emissions. In this study, models incorporating piston ring dynamics and piston secondary motion with elastic skirt deformation were applied to a Waukesha natural gas power generation engine to identify the main contributors to friction within the piston and ring pack system. Based on model predictions, specific areas for friction reduction were targeted and low-friction design strategies were devised. The most significant contributors to friction were identified as the top ring, the oil control ring, and the piston skirt. Model predictions indicated that the top ring friction could be reduced by implementing a skewed barrel profile design or an upward piston groove tilt design, and oil control ring friction could be reduced by decreasing ring tension. Piston design parameters such as skirt profile, piston-to-liner clearance, and piston surface characteristics were found to have significant potential for the reduction of piston skirt friction. Designs were also developed to mitigate any adverse effects that were predicted to occur as a result of implementation of the low-friction design strategies. Specifically, an increase in wear was predicted to occur with the upward piston groove tilt design, which was eliminated by the introduction of a positive static twist on the top ring. The increase in oil consumption resulting form the reduction in the oil control ring tension was mitigated by the introduction of a negative static twist on the second ring. Overall, the low-friction design strategies were predicted to have potential to reduce piston ring friction by 35% and piston friction by up to 50%. This would translate to an improvement in brake thermal efficiency of up to 2%, which would result in a significant improvement in fuel economy and a substantial reduction in emissions over the life of the engine.

Numerical Investigation of the Effects of Axial Cylinder Bore Profiles on Piston Ring Radial Dynamics

2003 ◽  
Vol 125 (4) ◽  
pp. 1081-1089 ◽  
Author(s):  
Y. Piao ◽  
S. D. Gulwadi
Keyword(s):  
High Speed ◽  
Piston Ring ◽  
Gasoline Engine ◽  
Engine Performance ◽  
Operating Conditions ◽  
Engine Oil ◽  
Oil Consumption ◽  
Ring Pack ◽  
Cylinder Bore

The role of cylinder bore shapes in engine performance has been the subject of several studies in recent years. In particular, the influence of bore distortion on oil consumption under high speed conditions has generated significant interest. In this paper, the effect of an axial bore profile on radial dynamics of a ring is investigated. Radial ring motions within grooves due to the axial bore profile can generate significant inertial effects and also have an impact on ring end-gap sizes and lubrication conditions at the ring-liner interfaces. The magnitude of such effects is dependent on the ring-pack configuration, engine operating conditions (speed and load) and axial bore profile details. These issues are investigated in this study due to their implication on engine oil consumption, friction and blow-by. The authors have developed an analytical expression to account for the effects of radial ring inertia due to an axial bore profile for implementation in a piston ring-pack simulation tool RINGPAK. Simulation results from a gasoline engine study are presented to illustrate the effects of engine speeds, ring tensions, and characteristics of axial bore profiles on ring radial dynamics and ring-liner lubrication. Relevant qualitative comparisons are made to experimental measurements available in the literature.

An Experimental Study on Relationship between Lubricating Oil Consumption and Cylinder Bore Deformation in Conventional Gasoline Engine

2009 ◽  
Vol 2 (1) ◽  
pp. 106-113 ◽  
Author(s):  
Naoki Iijima ◽  
Takeo Sakurai ◽  
Masaaki Takiguchi ◽  
Yasuo Harigaya ◽  
Takeshi Yamada ◽  
...  
Keyword(s):  
Experimental Study ◽  
Gasoline Engine ◽  
Lubricating Oil ◽  
Oil Consumption ◽  
Cylinder Bore

An experimental study on fuel energy saving in gasoline engines using GNP as a lubricant additive

2021 ◽  
pp. 146808742110396
Author(s):  
Gurtej Singh ◽  
Mohammad Farooq Wani ◽  
Mohammad Marouf Wani
Keyword(s):  
Piston Ring ◽  
Energy Savings ◽  
Gasoline Engine ◽  
Engine Performance ◽  
Mechanical Efficiency ◽  
Lubricant Additive ◽  
Lubricating Oil ◽  
Engine Torque ◽  
Gasoline Engines ◽  
Improved Performance

This study concentrates on enhancing the performance of the gasoline engine through nano-lubrication. The effect of Graphene nano-platelets (GNP) as lubricant additives in SAE 15W40 oil on the fuel energy consumption and piston ring wear is investigated. GNP-filled lubricating oil boosted the brake strength, engine torque, and mechanical efficiency, whereas the gasoline engine’s brake specific fuel consumption (BSFC) decreased by 5.3%–6.5% due to a 1.7%–3.46% improvement in engine mechanical efficiency. Further, emission results showed that the GNP-filled lubricating oil reduced the emissions of the engine by approximately 3%–6% as compared to the virgin lubricating oil. Furthermore, the piston ring wear was found to reduce by using GNP-filled nano-lubricant. The characterization of the worn piston ring surfaces showed that the tribo-film formed on wear tracks resulted in the improved performance of the engine thereby reducing abrasive wear and surface roughness. From these studies, an attempt has been made to co-relate engine performance characteristics with tribological perception to contribute in the direction of energy savings and fuel economy.

The Effect of Cylinder Bore Distortion on Lube Oil Consumption and Blow-By

2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Fatih Kagnici ◽  
Ozgen Akalin
Keyword(s):  
Finite Element ◽  
Piston Ring ◽  
Fourier Coefficients ◽  
Cylinder Block ◽  
Lubricating Oil ◽  
Oil Consumption ◽  
Engine Operation ◽  
Consumption Model ◽  
Cylinder Bore ◽  
Cylinder Bore Distortion

It is well known that cylinder bore deformations during engine operation cause a number of problems in piston ring lubrication. Particularly, the deterioration of piston ring and cylinder bore conformability results in a significant increase in lubricating oil consumption. Therefore, measurement and identification of cylinder bore distortion has been an important subject for engine designers. In this study, an analytical lubricating oil consumption model was developed for a diesel engine. Piston stiffness was identified as an important input parameter for the oil consumption model, and the stiffness matrix of the piston was calculated using finite element simulations. In addition, finite element analysis was performed to determine the distorted cylinder block shape in engine running conditions. Pressure curves and loads obtained in actual engine tests were used in the analysis. The Fourier coefficients of a distorted cylinder bore was calculated which characterize the deformed bore orders. Using these Fourier coefficients, several distorted bore shapes were regenerated, including a straight bore and the effect of each order on total lube oil consumption was investigated by means of the oil consumption model.

Sign in / Sign up

Export Citation Format

Share Document