Modelling and Simulation of an Inverted Brayton Cycle as an Exhaust-Gas Heat-Recovery System

Author(s):  
Z. Chen ◽  
C. D. Copeland ◽  
B. Ceen ◽  
S. Jones ◽  
A. A. Goya

The exhaust gas from an internal combustion engine contains approximately 30% of the thermal energy of combustion. The exhaust-gas heat-recovery systems aim to reclaim a proportion of this energy in a bottoming thermodynamic cycle to raise the overall system thermal efficiency. The inverted Brayton cycle considered as a potential exhaust-gas heat-recovery system is a little-studied approach, especially when applied to small automotive power-plants. Hence, a model of the inverted Brayton cycle using finite-time thermodynamics (FTT) is presented to study heat recovery applied to a highly downsizing automotive internal combustion engine. IBC system consists of a turbine, a heat exchanger and compressors in sequence. The use of IBC turbine is to fully expand the exhaust gas available from the upper cycle. The remaining heat in the exhaust after expansion is rejected by the downstream heat exchanger. Then, the cooled exhaust gases are compressed back up to the ambient pressure by one or more compressors. In this paper, the exhaust conditions available from the engine test bench data were introduced as the inlet conditions of the IBC thermodynamic model to quantify the power recovered by IBC, thereby revealing the benefits of IBC to this particular engine. It should be noted that the test bench data of the baseline engine were collected by the worldwide harmonized light vehicles test procedures (WLTP). WLTP define a global harmonized standard for determining the levels of pollutants and CO2 emissions, fuel consumption. The IBC thermodynamic model was simulated with the following variables: IBC inlet pressure, turbine pressure ratio, heat exchanger effectiveness, turbomachinery efficiencies, and the IBC compression stage. The aim of this paper is to analysis the performance of IBC system when it is applied to a light-duty automotive engine operating in a real world driving cycle.

Author(s):  
Zhihang Chen ◽  
Colin Copeland ◽  
Bob Ceen ◽  
Simon Jones ◽  
Alan Agurto Goya

The exhaust gas from an internal combustion engine contains approximately 30% of the thermal energy of combustion. The exhaust-gas heat-recovery systems aim to reclaim a proportion of this energy in a bottoming thermodynamic cycle to raise the overall system thermal efficiency. The inverted Brayton cycle (IBC) considered as a potential exhaust-gas heat-recovery system is a little-studied approach, especially when applied to small automotive power-plants. Hence, a model of the inverted Brayton cycle using finite-time thermodynamics (FTT) is presented to study heat recovery applied to a highly downsizing automotive internal combustion engine. IBC system consists of a turbine, a heat exchanger (HE), and compressors in sequence. The use of IBC turbine is to fully expand the exhaust gas available from the upper cycle. The remaining heat in the exhaust after expansion is rejected by the downstream heat exchanger. Then, the cooled exhaust gases are compressed back up to the ambient pressure by one or more compressors. In this paper, the exhaust conditions available from the engine test bench data were introduced as the inlet conditions of the IBC thermodynamic model to quantify the power recovered by IBC, thereby revealing the benefits of IBC to this particular engine. It should be noted that the test bench data of the baseline engine were collected by the worldwide harmonized light vehicles test procedures (WLTP). WLTP define a global harmonized standard for determining the levels of pollutants and CO2 emissions, fuel consumption. The IBC thermodynamic model was simulated with the following variables: IBC inlet pressure, turbine pressure ratio, heat exchanger effectiveness, turbomachinery efficiencies, and the IBC compression stage. The aim of this paper is to analysis the performance of IBC system when it is applied to a light-duty automotive engine operating in a real-world driving cycle.


2018 ◽  
Vol 7 (2.12) ◽  
pp. 136
Author(s):  
Chan JungKim ◽  
Sank Wook-Han ◽  
Ki Hyun Kim ◽  
Moo Yeon Lee ◽  
Gee Soo Lee

Background/Objectives: To meet the regulations for the fuel economy, an EHRS (Exhaust gas Heat Recovery System, which was installed within the vehicle exhaust system and recovered the heat from the exhaust gas, were needed. The EHRS enabled the engine to achieve the fast warm-up performance for reducing friction loss during the cold start.The objective of this paper was to investigate the effects of the design parameters of the EHRS with a plate heat exchanger on the warm-up performance of a gasoline engine.Methods/Statistical analysis: The EHRS with the plate heat exchanger was manufactured and installed behind the catalyst in the exhaust system of the gasoline direct injection engine. The experimental study and multi-disciplinary analysis were carried out to investigate the effects of the EHRS on the warm-up performance of the engine, such as the coolant temperature, the exhaust gas temperature and the recovery heat at idle condition and the step-load condition.Findings: Because the recovery of heat was about 1. 7 kW at idle condition, the effect of the EHRS on the warm-up performance was negligible. However, due to 17.2 kW of the recovery of heat at the stepload condition of T=140 Nm at N=2,400 rpm, the EHRS enabled to shorten the warm-up time by 548 s comparison that of the base engine.Improvements/Applications: The fuel economy will be expected to be improved through an EHRS, which provides the improved combustion in the warm-up phase and a decrease in friction loss.  


Author(s):  
Colin D. Copeland ◽  
Zhihang Chen

The exhaust gas from an internal combustion engine contains approximately 30% of the thermal energy of combustion. Waste heat-recovery systems aim to reclaim a proportion of this energy in a bottoming thermodynamic cycle to raise the overall system thermal efficiency. The inverted Brayton cycle (IBC) considered as a potential exhaust-gas heat-recovery system is a little-studied approach, especially when applied to small automotive power plants. Hence, a model of an air-standard, irreversible Otto cycle and the IBC using finite-time thermodynamics (FTT) is presented to study heat recovery applied to an automotive internal combustion engine. The other two alternatives power cycles, the pressurized Brayton cycle and the turbocompounding system (TS), are compared with the IBC to specify the strengths and weaknesses of three alternative cycles. In the current paper, an irreversible Otto-cycle model with an array of losses is used as a base for the bottoming cycle. The deviation of the turbomachinery from the idealized behavior is described by the isentropic component efficiencies. The performance of the system as defined as the specific power output and thermal efficiency is considered using parametric studies. The results show that the performance of the IBC can be positively affected by five critical parameters—the number of compression stages, the cycle inlet temperature and pressure, the isentropic efficiency of the turbomachinery, and the effectiveness of the heat exchanger. There exists an optimum pressure ratio across the IBC turbine that delivers the maximum specific power. In view of the specific power, installing a single-stage of the IBC appears to be the best balance between performance and complexity. Three alternative cycles are compared in terms of the thermal efficiency. The results indicate that the pressurized and IBCs can improve the performance of the turbocharged engine (TCE) only when the turbomachinery efficiencies are higher than a value which changes with the operating condition. High performance of the IBC turbomachinery is required to ensure that the TCE with the IBC is superior to that with TS.


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