Protect and Care (PaC) System for Lubrication Oil in Railway Applications

Author(s):  
Götz Fischer ◽  
Stefan Schmitz

In 2006, an automatic lube oil filtration system with an automatic backflushing filter and a centrifuge for railway engines was already presented at the ASME spring technical conference in Aachen. The technical benefit of a centrifuge compared to a cartridge filter is the ability to collect smaller particles. The power to drive the centrifuge comes from the engine oil pressure. This engine oil pressure is dependent from the engine speed. Many operating profiles of locomotives are showing low engine speed and load e.g. while waiting in switchyard and under arctic weather conditions the engines keep idling even during “downtime”. Under those conditions a centrifuge is ineffective or even out of operation.

2021 ◽  
Vol 101 (3) ◽  
pp. 56-62
Author(s):  
M. Dmitrichenko ◽  
A. Savchuk ◽  
Yu. Turitsa ◽  
A. Milanenko ◽  

Oil filter is a part of a gasoline or diesel engine lubrication system designed to clean the engine oil. Depending on where it is installed, the oil filtration system, they are divided into three types: - through-flow filter, which passes through all the oil that the pump feeds into the engine. A pressure regulating by-pass valve is installed upstream of the filter to protect the gaskets with oil seals. If the filter element is too dirty, the valve directs oil flow past the filter, preventing oil starvation of the bearings. Keeps engine from failing due to lack of lubrication; - a partial-flow filter is mounted parallel to the main oil line and cleans only a portion of the oil that enters the engine. Gradually the whole volume of oil passes through the filter element, giving a fairly high cleaning efficiency. However, this method does not provide absolute protection of parts from chips and other abrasives; - the combination filter combines a full-flow and a partial-flow cleaning principle. It consists of two filter elements, one mounted parallel to the oil line and the other cut into it. This ensures maximum cleaning efficiency and long filter life. The filter elements are divided into two types according to their efficiency in removing fine impurities: coarse filters, which remove coarse impurities, and fine filters, which remove fine impurities. According to the design of the housing and the possibility of replacing the filter element, filters are divided into multiple (collapsible) and disposable (non-collapsible). Modern engines may use filters in the form of a cartridge, which is inserted into a special compartment. During operation, the oil is first routed to the filter and then through the oil channels to the interacting parts in the engine. This principle is used on all standard passenger cars. A settling filter (gravity filter) is a tank with a filter element and a settling tank in which impurities are deposited by gravity. The centrifugal filter operates similarly to the gravity filter, only dirt settles in it under the action of centrifugal force resulting from the rotation of the body


2015 ◽  
Author(s):  
Logan Madacey Rapp ◽  
Erik Anderson ◽  
Jessica Pluhm ◽  
Martin J. Morris ◽  
Gregory E. Dale ◽  
...  

2014 ◽  
Vol 9 (4) ◽  
pp. 155892501400900 ◽  
Author(s):  
Jian Yong Feng ◽  
Jian Chun Zhang ◽  
Daxiang Yang

In this paper, PVA electrospun nanofiber was prepared on the surface of three different automobile engine oil filtration materials including polyester nonwoven, glass fiber nonwoven, and cotton pulp filtration paper. It was found that the substrate of cotton pulp filtration paper and the nanofiber layer had better adhesive effect. Then we A comparison of fiber diameter, pore diameter, filtration accuracy and pressure drop between the cotton pulp paper and nanofiber composite filtration material was then made. The results show that the nanofiber composite material had smaller pore diameter and filtration accuracy, higher pressure drop, and better oil filtration property. Additionally, the difference of pressure drop between the substrate and nanofiber composite material increased with increasing flow rate of experimental oil. The goal of this paper was use the electrospun nanofiber in the automobile engine oil filtration.


2006 ◽  
Vol 129 (1) ◽  
pp. 287-293 ◽  
Author(s):  
Devon Manz ◽  
Wai K. Cheng

The oil aeration in a V-6 spark-ignition passenger car engine under motoring condition was measured by the X-ray absorption method in the speed range of 2000–6000 rpm. Measurements were made at different locations in the sump representing the state of the oil at (1) the pump inlet, (2) the head return, and (3) the timing chain return. The aeration of the block return was estimated from these measurements. At a fixed engine speed, the aeration (in % volume of air) of the head return and the chain return were about the same, and they were approximately twice the value found in the block return. This distribution did not change with engine speed. When weighted by the flow rate, however, the block return contributed to 55% of the aeration at the pump inlet; the total contribution of the head return and the chain return was 45% (36% from head return and 9% from chain return). Further aeration observations were made by comparing the cases with and without the oil sump windage tray in place. When the tray was removed, aeration at the pump inlet was found to increase by less than 30% for all speeds.


Author(s):  
Balasakthivel Kamaraj ◽  
Shankar C Subramanian ◽  
Baskaran Rakkiappan

It has been observed during the operation of the diesel engine fuel injection pump that the fuel and the lubrication oil leak through the working clearance between the piston and the cylinder bore and mix with each other. The leakage of lubrication oil to fuel (OtF) leads to injector nozzle coking and emission, which necessitates the automotive industry to design a robust fuel injection pump to meet stringent emission norms. Similarly, the leakage of fuel to lubrication oil leads to depreciation of lubrication property of the oil, thereby reducing the life of engine oil lubricated components. In this research, the leakage flow through this clearance gap was studied using the numerical simulation tool, Ansys CFX, to estimate the volume flow rate of lubrication oil to fuel and fuel to lubrication oil. Pressure and drag effects are two important mechanisms that drive the leakage process. The simulation was carried out for various design parameters such as clearance, clearance taper and speed, and experiments were performed to determine the lubrication oil to fuel and fuel to lubrication oil flow rates. The diluted samples collected from fuel and lubrication oil tanks were analyzed using ICP-AES (inductively coupled plasma – atomic emission spectrometry) for calcium and barium element tracing. Calibration was performed on the ICP bench to study the accuracy and repeatability of the test sample analysis method. The results of numerical simulations and experiments were compared for various design parameters. The proposed analysis could serve as a valuable aid in the fuel injection pump development process.


2014 ◽  
Vol 9 (3) ◽  
pp. 155892501400900
Author(s):  
Jian Yong Feng ◽  
Jianchun Zhang

The main purposes of this paper are to research the structure and property of commonly used oil filtration materials on the basis of the hierarchical cluster method and to develop new filter material. For this objective we selected ten different oil filtration materials and made a comparison of their filtration properties. In addition, the hierarchical cluster method was used to classify these ten oil filtration materials into three different categories. Objective classification results in the case of data matrix of different properties had a rather accurate result, which was almost consistent with the result of subjective classification. It was found that three different kinds of filtration material had different structures and properties in practical application. In addition, the results indicate that the filtration property of the new filter developed on the basis of hierarchical cluster analysis was very close to the first material.


Author(s):  
Alison Greenlee ◽  
Timothy Murray ◽  
Victor Lesniewski ◽  
Mark Jeunnette ◽  
Amos G. Winter

The cylindrical filters presently used in <1000 m2 drip irrigation systems are frequently clogged, increasing pressure loss and lowering the flow rate through the filters. This work investigates the mechanisms for this clogging and proposes an alternative filtration design that would enable both more reliable and lower maintenance filtering. This proposed system is compatible with existing drip irrigation systems and could be made inexpensively with plastic bottle manufacturing equipment. To compare the proposed design to off-the-shelf options, a drip irrigation test setup was built to measure the pressure loss across different filters as particles accumulated. These experiments confirmed that pleated cartridge filters, with high effective surface area, incurred lower pressure losses than cylindrical filters. These tests revealed that the greatest reason for clogged performance was that filtered particles (not the cartridge filter itself) eventually restricted the flow of water through the system. This inspired the redesign of the filter housing such that the housing extended far below the filter, providing a catch basin away from the filter for the particles to settle. Fixing the filter independently of the bottom casing significantly improved the overall performance of the filtration system, reduced the maintenance requirement necessary from the user, and would enable inexpensive manufacturing via blow molding. This paper experimentally demonstrates that the cartridge filter inside the redesigned housing can filter out over 2 kg of sand while maintaining less than a .03 bar pressure drop across the filter at a flow rate of 25 l/s.


Author(s):  
Devon Manz ◽  
Wai Cheng

The oil aeration in a V-6 spark-ignition passenger car engine under motoring condition was measured by the X-ray absorption method in the speed range of 2000–6000 rpm. Measurements were made at different locations in the sump representing the state of the oil at (1) the pump inlet, (2) the head return and (3) the timing chain return. The aeration of the block return was estimated from these measurements. At a fixed engine speed, the aeration (in % volume of air) of the head return and the chain return were about the same, and they were approximately twice the value found in the block return. This distribution did not change with engine speed. When weighted by the flow rate, however, the block flow contributed to 55% of the aeration at the pump inlet; the total contribution of the head return and the chain return was 45% (36% from head return and 9% from chain return). Further aeration observations were made by comparing the cases with and without the oil sump windage tray in place. When the tray was removed, aeration at the pump inlet was found to increase by less than 30% for all speeds.


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