High-Performance Lead-Free Electroplated Composite Bearing Overlay for Heavy Duty Applications

2013 ◽  
Author(s):  
Roger Gorges ◽  
Ronald Brock
Keyword(s):  
Fatigue Resistance ◽  
Boundary Lubrication ◽  
Metal Matrix ◽  
High Performance ◽  
New Technologies ◽  
Material Selection ◽  
Lead Free ◽  
Small Scale ◽  
Heavy Duty ◽  
Hard Particles

Material selection for engine internal components, e.g. bearings, is becoming increasingly more complex and demanding as the operating environments become more aggressive with the introduction of new technologies for the reduction of CO2 emissions. Historically, engine bearings contained lead, which has excellent fundamental bearing properties such as compatibility (run satisfactorily under conditions of marginal lubrication), conformability (deform and accept small scale geometrical inaccuracies of the crankshaft), and embeddablity (tolerance to dirt and other foreign materials) whilst being readily alloyed to achieve good wear and fatigue resistance. However, facing new challenges, many Original Equipment Manufacturers have started development programs to replace lead-containing with lead-free engine components in order to comply with new end-of-life vehicle directives or anticipated future directives. For more than fifteen years, MAHLE has been successfully supplying the light, medium and heavy duty market, with premium electroplated leaded composite bearings, which are designed to improve wear resistance. Some of this market now demands a switch to lead-free materials, while maintaining or exceeding its aforementioned requirements on bearing material properties. Composites of hard particles in a softer metal matrix are in this context ideally suited bearing materials as they can be tailored to obtain the optimal mix between soft and hard properties for the individual application. Typical hard particles that are commonly used comprise of metal oxides, nitrides or carbides. In addition to higher load carrying capabilities and longer service life, new engine technology trends demand that bearings also must operate under mixed or boundary lubrication conditions without having any adverse effect on the performance and integrity of the engine system. Boundary lubrication is commonly observed upon starting the engine before the elastohydrodynamic oil film is fully established. In this state, load is carried by surface asperities rather than by the lubricant. So far, the incorporation and even distribution of the hard particles into an electroplated lead-free matrix was not achievable using conventional direct current electroplating techniques. MAHLE, therefore, has developed a patented pulse plating technique in order to incorporate hard particles into the overlay metal matrix. The refined and modified crystal structure of the resulting lead-free overlay, with incorporated hard particles, yields a premium electroplated bearing with superior wear and fatigue resistance. Corresponding rig and engine test results have been completed to support the material development.

High-Performance Lead-Free Electroplated Composite Bearing Overlay for Heavy Duty Applications

2014 ◽  
Vol 136 (9) ◽  
Author(s):  
Roger Gorges ◽  
Ronald Brock
Keyword(s):  
Fatigue Resistance ◽  
Boundary Lubrication ◽  
Metal Matrix ◽  
High Performance ◽  
New Technologies ◽  
Material Selection ◽  
Lead Free ◽  
Small Scale ◽  
Heavy Duty ◽  
Hard Particles

Material selection for engine internal components, e.g., bearings, is becoming increasingly more complex and demanding as the operating environments become more aggressive with the introduction of new technologies for the reduction of CO2 emissions. Historically, engine bearings contained lead, which has excellent fundamental bearing properties such as compatibility (run satisfactorily under conditions of marginal lubrication), conformability (deform and accept small scale geometrical inaccuracies of the crankshaft), and embeddability (tolerance to dirt and other foreign materials) while being readily alloyed to achieve good wear and fatigue resistance. However, facing new challenges, many original equipment manufacturers have started development programs to replace lead-containing with lead-free engine components in order to comply with new end-of-life vehicle directives or anticipated future directives. For more than 15 years, MAHLE has been successfully supplying the light, medium, and heavy duty market, with premium electroplated leaded composite bearings, which are designed to improve wear resistance. Some of this market now demands a switch to lead-free materials, while maintaining or exceeding its aforementioned requirements on bearing material properties. Composites of hard particles in a softer metal matrix are in this context ideally suited bearing materials as they can be tailored to obtain the optimal mix between soft and hard properties for the individual application. Typical hard particles that are commonly used comprise of metal oxides, nitrides or carbides. In addition to higher load carrying capabilities and longer service life, new engine technology trends demand that bearings also must operate under mixed or boundary lubrication conditions without having any adverse effect on the performance and integrity of the engine system. Boundary lubrication is commonly observed upon starting the engine before the elastohydrodynamic oil film is fully established. In this state, load is carried by surface asperities rather than by the lubricant. So far, the incorporation and even distribution of the hard particles into an electroplated lead-free matrix was not achievable using conventional direct current electroplating techniques. MAHLE, therefore, has developed a patented pulse plating technique in order to incorporate hard particles into the overlay metal matrix. The refined and modified crystal structure of the resulting lead-free overlay, with incorporated hard particles, yields a premium electroplated bearing with superior wear and fatigue resistance. Corresponding rig and engine test results have been completed to support the material development.

The Recent Revolution in High Performance Computing

MRS Bulletin ◽  
1997 ◽  
Vol 22 (10) ◽  
pp. 5-6
Author(s):  
Horst D. Simon
Keyword(s):  
High Performance Computing ◽  
High Performance ◽  
New Technologies ◽  
New Technology ◽  
Parallel Architecture ◽  
Time Frame ◽  
Good News ◽  
Computing Industry ◽  
Time And Energy ◽  
Performance Computing

Recent events in the high-performance computing industry have concerned scientists and the general public regarding a crisis or a lack of leadership in the field. That concern is understandable considering the industry's history from 1993 to 1996. Cray Research, the historic leader in supercomputing technology, was unable to survive financially as an independent company and was acquired by Silicon Graphics. Two ambitious new companies that introduced new technologies in the late 1980s and early 1990s—Thinking Machines and Kendall Square Research—were commercial failures and went out of business. And Intel, which introduced its Paragon supercomputer in 1994, discontinued production only two years later.During the same time frame, scientists who had finished the laborious task of writing scientific codes to run on vector parallel supercomputers learned that those codes would have to be rewritten if they were to run on the next-generation, highly parallel architecture. Scientists who are not yet involved in high-performance computing are understandably hesitant about committing their time and energy to such an apparently unstable enterprise.However, beneath the commercial chaos of the last several years, a technological revolution has been occurring. The good news is that the revolution is over, leading to five to ten years of predictable stability, steady improvements in system performance, and increased productivity for scientific applications. It is time for scientists who were sitting on the fence to jump in and reap the benefits of the new technology.

scholarly journals The Digitalization of the European Agri-Food Cooperative Sector. Determining Factors to Embrace Information and Communication Technologies

Agriculture ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 514
Author(s):  
Javier Jorge-Vázquez ◽  
Mª Peana Chivite-Cebolla ◽  
Francisco Salinas-Ramos
Keyword(s):  
Information And Communication Technologies ◽  
High Performance ◽  
New Technologies ◽  
Communication Technologies ◽  
Political Agenda ◽  
Food Sector ◽  
Technological Adoption ◽  
Synthetic Index ◽  
Determining Factors ◽  
Information And Communication

The digitization of the agri-food sector is a strategic priority in the political agenda of European institutions. The opportunity to improve the competitiveness and efficiency of the sector offered by new technologies comes together with its potential to face new economic and environmental challenges. This research aims to analyze the level of digitalization of the European agri-food cooperative sector from the construction of a composite synthetic index. Such an index is to be based on a diverse set of variables related to electronic commerce and the services offered through the internet. It also evaluates how European cooperatives influence the degree of technological adoption depending on their size or the wealth of the country where they carry out their activity. The empirical analytical method is thus used, through the analysis of frequencies and correlations. The results obtained reveal the existence of a suboptimal and heterogeneous degree of digitization of European agri-food cooperatives, clearly conditioned by their size and the wealth of the country where they operate. In this situation, it is recommended to promote public policies that guarantee high-performance digital connectivity, an improvement in training in digital skills and the promotion of cooperative integration processes.

scholarly journals 3D Printing of High Viscosity Reinforced Silicone Elastomers

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2239
Author(s):  
Nicholas Rodriguez ◽  
Samantha Ruelas ◽  
Jean-Baptiste Forien ◽  
Nikola Dudukovic ◽  
Josh DeOtte ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Performance ◽  
New Technologies ◽  
Three Dimensional ◽  
High Viscosity ◽  
Layer By Layer ◽  
Silicone Elastomers ◽  
Uv Curable ◽  
Octet Truss ◽  
Tunable Mechanical Properties

Recent advances in additive manufacturing, specifically direct ink writing (DIW) and ink-jetting, have enabled the production of elastomeric silicone parts with deterministic control over the structure, shape, and mechanical properties. These new technologies offer rapid prototyping advantages and find applications in various fields, including biomedical devices, prosthetics, metamaterials, and soft robotics. Stereolithography (SLA) is a complementary approach with the ability to print with finer features and potentially higher throughput. However, all high-performance silicone elastomers are composites of polysiloxane networks reinforced with particulate filler, and consequently, silicone resins tend to have high viscosities (gel- or paste-like), which complicates or completely inhibits the layer-by-layer recoating process central to most SLA technologies. Herein, the design and build of a digital light projection SLA printer suitable for handling high-viscosity resins is demonstrated. Further, a series of UV-curable silicone resins with thiol-ene crosslinking and reinforced by a combination of fumed silica and MQ resins are also described. The resulting silicone elastomers are shown to have tunable mechanical properties, with 100–350% elongation and ultimate tensile strength from 1 to 2.5 MPa. Three-dimensional printed features of 0.4 mm were achieved, and complexity is demonstrated by octet-truss lattices that display negative stiffness.

scholarly journals Lead-free halide perovskite Cs3Bi2Br9 single crystals for high-performance X-ray detection

2021 ◽  
Author(s):  
Xiang Li ◽  
Xinyuan Du ◽  
Peng Zhang ◽  
Yunqiu Hua ◽  
Lin Liu ◽  
...  
Keyword(s):  
Single Crystals ◽  
High Performance ◽  
Lead Free ◽  
X Ray ◽  
Halide Perovskite

scholarly journals Ship Handling in Unprotected Waters: A Review of New Technologies in Escort Tugs to Improve Safety

2021 ◽  
Vol 2 (1) ◽  
pp. 46-62
Author(s):  
Santiago Iglesias-Baniela ◽  
Juan Vinagre-Ríos ◽  
José M. Pérez-Canosa
Keyword(s):  
High Performance ◽  
New Technologies ◽  
Weather Conditions ◽  
Hull Form ◽  
Best Available Technologies ◽  
Adverse Weather Conditions ◽  
Adverse Weather ◽  
New Type ◽  
Technological Challenge ◽  
And Performance

It is a well-known fact that the 1989 Exxon Valdez disaster caused the escort towing of laden tankers in many coastal areas of the world to become compulsory. In order to implement a new type of escort towing, specially designed to be employed in very adverse weather conditions, considerable changes in the hull form of escort tugs had to be made to improve their stability and performance. Since traditional winch and ropes technologies were only effective in calm waters, tugs had to be fitted with new devices. These improvements allowed the remodeled tugs to counterbalance the strong forces generated by the maneuvers in open waters. The aim of this paper is to perform a comprehensive literature review of the new high-performance automatic dynamic winches. Furthermore, a thorough analysis of the best available technologies regarding towline, essential to properly exploit the new winches, will be carried out. Through this review, the way in which the escort towing industry has faced this technological challenge is shown.

scholarly journals Key Performance Indicators for an Energy Community Based on Sustainable Technologies

2021 ◽  
Vol 13 (16) ◽  
pp. 8789
Author(s):  
Giovanni Bianco ◽  
Barbara Bonvini ◽  
Stefano Bracco ◽  
Federico Delfino ◽  
Paola Laiolo ◽  
...  
Keyword(s):  
Performance Indicators ◽  
Urban Areas ◽  
High Performance ◽  
Power Plants ◽  
New Technologies ◽  
Storage Systems ◽  
Clean Energy ◽  
Key Performance Indicators ◽  
Energy Performance ◽  
Green Energy

As reported in the “Clean energy for all Europeans package” set by the EU, a sustainable transition from fossil fuels towards cleaner energy is necessary to improve the quality of life of citizens and the livability in cities. The exploitation of renewable sources, the improvement of energy performance in buildings and the need for cutting-edge national energy and climate plans represent important and urgent topics to be faced in order to implement the sustainability concept in urban areas. In addition, the spread of polygeneration microgrids and the recent development of energy communities enable a massive installation of renewable power plants, high-performance small-size cogeneration units, and electrical storage systems; moreover, properly designed local energy production systems make it possible to optimize the exploitation of green energy sources and reduce both energy supply costs and emissions. In the present paper, a set of key performance indicators is introduced in order to evaluate and compare different energy communities both from a technical and environmental point of view. The proposed methodology was used in order to assess and compare two sites characterized by the presence of sustainable energy infrastructures: the Savona Campus of the University of Genoa in Italy, where a polygeneration microgrid has been in operation since 2014 and new technologies will be installed in the near future, and the SPEED2030 District, an urban area near the Campus where renewable energy power plants (solar and wind), cogeneration units fed by hydrogen and storage systems are planned to be installed.

scholarly journals Fully Automated Cultivation of Adipose-Derived Stem Cells in the StemCellDiscovery—A Robotic Laboratory for Small-Scale, High-Throughput Cell Production Including Deep Learning-Based Confluence Estimation

Processes ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 575
Author(s):  
Jelena Ochs ◽  
Ferdinand Biermann ◽  
Tobias Piotrowski ◽  
Frederik Erkens ◽  
Bastian Nießing ◽  
...  
Keyword(s):  
Stem Cells ◽  
Deep Learning ◽  
High Throughput ◽  
High Speed ◽  
New Technologies ◽  
Human Mesenchymal Stem Cells ◽  
Simulation Software ◽  
System Capacity ◽  
Small Scale ◽  
Production Environment

Laboratory automation is a key driver in biotechnology and an enabler for powerful new technologies and applications. In particular, in the field of personalized therapies, automation in research and production is a prerequisite for achieving cost efficiency and broad availability of tailored treatments. For this reason, we present the StemCellDiscovery, a fully automated robotic laboratory for the cultivation of human mesenchymal stem cells (hMSCs) in small scale and in parallel. While the system can handle different kinds of adherent cells, here, we focus on the cultivation of adipose-derived hMSCs. The StemCellDiscovery provides an in-line visual quality control for automated confluence estimation, which is realized by combining high-speed microscopy with deep learning-based image processing. We demonstrate the feasibility of the algorithm to detect hMSCs in culture at different densities and calculate confluences based on the resulting image. Furthermore, we show that the StemCellDiscovery is capable of expanding adipose-derived hMSCs in a fully automated manner using the confluence estimation algorithm. In order to estimate the system capacity under high-throughput conditions, we modeled the production environment in a simulation software. The simulations of the production process indicate that the robotic laboratory is capable of handling more than 95 cell culture plates per day.

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