Adaptive Combustion Control to Improve Diesel HCCI Cycle Fuel Efficiency

Author(s):  
Ming Zheng ◽  
Graham T. Reader ◽  
Yuyu Tan ◽  
Meiping Wang

Previous work indicates that the lowered combustion temperature in diesel engines is capable of reducing nitrogen oxides and soot simultaneously, which can be implemented by the heavy use of exhaust gas recirculation or the homogeneous charge compression ignition (HCCI) type of combustion. However, the fuel efficiency of the low temperature combustion cycles is commonly compromised with high levels of hydrocarbon and carbon monoxide emissions. Additionally, in cases of diesel HCCI cycles, the combustion process may even occur before the piston completes the compression stroke, which may cause excessive efficiency reduction and combustion roughness. Adaptive control strategies are applied to precisely navigate and stabilize the engine cycles and to better phase and complete the combustion process. The impact of heat release phasing, duration, shaping, and splitting on the thermal efficiency has also been analyzed with zero-dimensional engine cycle simulations. The correlations between the cylinder pressure and the heat release curves have been characterized to facilitate model based control. The empirical set-up and cases of applications are provided.

Author(s):  
Tongyang Gao ◽  
Prasad Divekar ◽  
Usman Asad ◽  
Xiaoye Han ◽  
Graham T. Reader ◽  
...  

Previous research indicates that the low temperature combustion (LTC) is capable of producing ultra-low nitrogen oxides (NOx) and soot emissions. The LTC in diesel engines can be enabled by the heavy use of exhaust gas recirculation (EGR) at moderate engine loads. However, when operating at higher engine loads, elevated demands of both intake boost and EGR levels to ensure ultra-low emissions make engine controllability a challenging task. In this work, a multi-fuel combustion strategy is implemented to improve the emission performance and engine controllability at higher engine loads. The port fueling of ethanol is ignited by the direct injection of diesel fuel. The ethanol impacts on the engine emissions, ignition delay, heat-release shaping and cylinder-charge cooling have been empirically analyzed with the sweeps of different ethanol-to-diesel ratios. Zero-dimensional phenomenological engine cycle simulations have been conducted to supplement the empirical work. The multi-fuel combustion of ethanol and diesel produces lower emissions of NOx and soot while maintaining the engine efficiency. The experimental set-up and study cases are described and the potential for the application of ethanol-to-diesel multi-fuel system at higher loads has been proposed and discussed.


Author(s):  
Ming Zheng ◽  
Usman Asad ◽  
Xiaoye Han ◽  
Meiping Wang ◽  
Graham T. Reader

Thermal efficiency and NOx emission comparisons are made between the homogeneous charge compression ignition (HCCI) and the conventional diesel cycles on a number of common-rail diesel engine platforms of high compression ratios with conventional diesel fuel and dimethyl ether as a surrogate fuel. The empirical studies have been conducted under independently controlled exhaust gas recirculation (EGR), intake boost, and exhaust backpressure. The energy relevance of the combustible substances such as carbon monoxide and hydrocarbon species in the engine exhaust has been evaluated quantitatively. However, the impact of the hydrocarbons produced during the HCCI cycles on the attainment of ultra low levels of NOx is less understood and it is unclear if the hydrocarbon species are a precursor to the ultra low NOx and also contribute in part to the NOx reduction. Therefore, the chemical impact of the hydrocarbon species on the NOx emission under low temperature combustion cycles has been examined with crank-angle resolved in-cylinder sampling techniques and fast-response emission analyzers. This paper intends to identify the major impacts of the hydrocarbons on the fuel efficiency and emissions of diesel HCCI cycles.


2020 ◽  
pp. 146808742092602
Author(s):  
AK Sarangi ◽  
CP Garner ◽  
GP McTaggart-Cowan ◽  
MH Davy ◽  
GK Hargrave

In diesel engines, high levels of exhaust gas recirculation can be used to achieve low-temperature combustion, resulting in low emission levels of both nitrogen oxides (NO x) and particulate matter. This work studied the effects of varying the intake manifold pressure on in-cylinder combustion processes and engine-out emissions from a light-duty single cylinder diesel engine under conventional and high exhaust gas recirculation low-temperature combustion regimes. The work was conducted at a part-load cruise condition of 1500 r/min and at an indicated mean effective pressure of approximately 600 kPa. Exhaust gas recirculation rates were varied between 0% and 65% at absolute intake pressures of 100–150 kPa. Very low NO x emissions were achieved (<10 ppm, ∼0.05 g/kW h) for intake oxygen mass fractions below about 11%, independent of boost pressure. Smoke emission levels were lower than for non–exhaust gas recirculation combustion at oxygen mass fractions below ∼9%, depending on the boost pressure. High intake pressures reduced fuel consumption by 15% and combustion by-product emissions by 50%–60% compared to low boost. For the low intake boost case, little visible flame was apparent through borescope imaging. At higher boost pressures, intense flame luminosity was observed within the piston bowl early in the expansion stroke. Spatially averaged soot luminosity based on photomultiplier tube data showed that peak soot luminosity was five times greater and occurred 8 °CA earlier for high boost. This work demonstrates how the combination of appropriate boost pressures and exhaust gas recirculation rates can be used to mitigate the emissions and thermal efficiency penalties of high-dilution low-temperature combustion to achieve near-zero NO x operation.


Author(s):  
A. D. Michailidis ◽  
R. K. Stobart ◽  
G. P. McTaggart-Cowan

The advent of common rail technology alongside powerful control systems capable of delivering multiple accurate fuel charges during a single engine cycle has revolutionized the level of control possible in diesel combustion. This technology has opened a new path enabling low-temperature combustion (LTC) to become a viable combustion strategy. The aim of the research work presented within this paper is the understanding of how various engine parameters of LTC optimize the combustion both in terms of emissions and in terms of fuel efficiency. The work continues with an investigation of in-cylinder pressure and IMEP cycle-by-cycle variation. Attention will be given to how repeatability changes throughout the combustion cycle, identifying which parts within the cycle are least likely to follow the mean trend and why. Experiments were conducted on a single-cylinder 510cc boosted diesel engine. LTC was affected over varying rail pressure and combustion phasing. Single and split injection regimes of varying dwell-times were investigated. All injection conditions were phased across several crank-angles to demonstrate the interaction between emissions and efficiency. These tests were then repeated with blends of 30% and 50% gas-to-liquid (GTL)-diesel blends in order to determine whether there is any change in the trends of repeatability and variance with increasing GTL blend ratio. The experiments were evaluated in terms of emissions, fuel efficiency, and cyclic behavior. Specific attention was given to how the NOx–PM trade-off changes through increased injection complexity and increasing GTL blend ratio. The cyclic behavior was analyzed in terms of in-cylinder pressure standard deviation. This gives a behavior profile of the repeatability of in-cylinder pressure in comparison to the mean. Each condition was then compared to the behavior of equivalent injection conditions in conventional diesel combustion. Short-dwell split injection was shown to be beneficial for LTC, while NOx was shown to be reduced by the substitution of GTL in the fuel. In-cylinder pressure cyclic behavior was also shown to be comparable or superior to conventional combustion in every case examined. GTL improved this further, but not in proportion to its blend ratio.


Author(s):  
Alex Oliveira ◽  
Junfeng Yang ◽  
Jose Sodre

Abstract This work evaluated the effect of cooled exhaust gas recirculation (EGR) on fuel consumption and pollutant emissions from a diesel engine fueled with B8 (a blend of biodiesel and Diesel 8:92%% by volume), experimentally and numerically. Experiments were carried out on a Diesel power generator with varying loads from 5 kW to 35 kW and 10% of cold EGR ratio. Exhaust emissions (e.g. THC, NOX, CO etc.) were measured and evaluated. The results showed mild EGR and low biodiesel content have minor impact of engine specific fuel consumption, fuel conversion efficiency and in-cylinder pressure. Meanwhile, the combination of EGR and biodiesel reduced THC and NOX up to 52% and 59%, which shows promising effect on overcoming the PM-NOX trade-off from diesel engine. A 3D CFD engine model incorporated with detailed biodiesel combustion kinetics and NOx formation kinetics was validated against measured in-cylinder pressure, temperature and engine-out NO emission from diesel engine. This valid model was then employed to investigate the in-cylinder temperature and equivalence ratio distribution that predominate NOx formation. The results showed that the reduction of NOx emission by EGR and biodiesel is obtained by a little reduction of the local in-cylinder temperature and, mainly, by creating comparatively rich combusting mixture.


2018 ◽  
Vol 21 (8) ◽  
pp. 1426-1440 ◽  
Author(s):  
Buyu Wang ◽  
Michael Pamminger ◽  
Ryan Vojtech ◽  
Thomas Wallner

Gasoline compression ignition using a single gasoline-type fuel for direct/port injection has been shown as a method to achieve low-temperature combustion with low engine-out NOx and soot emissions and high indicated thermal efficiency. However, key technical barriers to achieving low-temperature combustion on multi-cylinder engines include the air handling system (limited amount of exhaust gas recirculation) as well as mechanical engine limitations (e.g. peak pressure rise rate). In light of these limitations, high-temperature combustion with reduced amounts of exhaust gas recirculation appears more practical. Furthermore, for high-temperature gasoline compression ignition, an effective aftertreatment system allows high thermal efficiency with low tailpipe-out emissions. In this work, experimental testing was conducted on a 12.4 L multi-cylinder heavy-duty diesel engine operating with high-temperature gasoline compression ignition combustion with port and direct injection. Engine testing was conducted at an engine speed of 1038 r/min and brake mean effective pressure of 1.4 MPa for three injection strategies, late pilot injection, early pilot injection, and port/direct fuel injection. The impact on engine performance and emissions with respect to varying the combustion phasing were quantified within this study. At the same combustion phasing, early pilot injection and port/direct fuel injection had an earlier start of combustion and higher maximum pressure rise rates than late pilot injection attributable to more premixed fuel from pilot or port injection; however, brake thermal efficiencies were higher with late pilot injection due to reduced heat transfer. Early pilot injection also exhibited the highest cylinder-to-cylinder variations due to differences in injector behavior as well as the spray/wall interactions affecting mixing and evaporation process. Overall, peak brake thermal efficiency of 46.1% and 46% for late pilot injection and port/direct fuel injection was achieved comparable to diesel baseline (45.9%), while early pilot injection showed the lowest brake thermal efficiency (45.3%).


2014 ◽  
Vol 984-985 ◽  
pp. 957-961
Author(s):  
Vijayashree ◽  
P. Tamil Porai ◽  
N.V. Mahalakshmi ◽  
V. Ganesan

This paper presents the modeling of in-cylinder pressure variation of a four-stroke single cylinder spark ignition engine. It uses instantaneous properties of working fluid, viz., gasoline to calculate heat release rates, needed to quantify combustion development. Cylinder pressure variation with respect to either volume or crank angle gives valuable information about the combustion process. The analysis of the pressure – volume or pressure-theta data of a engine cycle is a classical tool for engine studies. This paper aims at demonstrating the modeling of pressure variation as a function of crank angle as well as volume with the help of MATLAB program developed for this purpose. Towards this end, Woschni heat release model is used for the combustion process. The important parameter, viz., peak pressure for different compression ratios are used in the analysis. Predicted results are compared with experimental values obtained for a typical compression ratio of 8.3.


Author(s):  
Lorenzo Bartolucci ◽  
Stefano Cordiner ◽  
Vincenzo Mulone ◽  
Sundar R. Krishnan ◽  
Kalyan K. Srinivasan

Abstract Dual fuel diesel-methane low temperature combustion (LTC) has been investigated by various research groups, showing high potential for emissions reduction (especially oxides of nitrogen (NOx) and particulate matter (PM)) without adversely affecting fuel conversion efficiency in comparison with conventional diesel combustion. However, when operated at low load conditions, dual fuel LTC typically exhibit poor combustion efficiencies. This behavior is mainly due to low bulk gas temperatures under lean conditions, resulting in unacceptably high carbon monoxide (CO) and unburned hydrocarbon (UHC) emissions. A feasible and rather innovative solution may be to split the pilot injection of liquid fuel into two injection pulses, with the second pilot injection supporting the methane combustion once the process is initiated by the first one. In this work, diesel-methane dual fuel LTC is investigated numerically in a single-cylinder heavy-duty engine operating at 5 bar brake mean effective pressure (BMEP) at 85% and 75% percentage of energy substitution (PES) by methane (taken as a natural gas surrogate). A multidimensional model is first validated in comparison with experimental data obtained on the same single-cylinder engine for early single pilot diesel injection at 310 CAD and 500 bar rail pressure. With the single pilot injection case as baseline, the effects of multiple pilot injections and different rail pressures on combustion emissions are investigated, again showing good agreement with experimental data. Apparent heat release rate and cylinder pressure histories as well as combustion efficiency trends are correctly captured by the numerical model. Results prove that higher rail pressures yield reductions of HC and CO by 90% and 75%, respectively, at the expense of NOx emissions, which increase by ∼30% from baseline. Furthermore, it is shown that post-injection during the expansion stroke does not support the stable development of the combustion front as the combustion process is confined close to the diesel spray core.


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