Effect of Cross Groove on Flow Boiling in a Microgap

Author(s):  
A. K. M. M. Morshed ◽  
Titan C. Paul ◽  
Jamil A. Khan

Flow boiling performance of a microgap channel has been investigated experimentally. Experimental studies were carried out on a bottom surface heated single microgap channel having 5×0.372 mm cross sectional area using DI water as coolant. Four rectangular grooves were cut along the flow direction and surface morphology of the microgrooves was modified by depositing ZnO nanoparticles from a nanofluid using electrophoresis deposition technique. Flow boiling experiments were conducted for different mass flux. The results from the microgap channel having no cross grooves have been used as the baseline data. Cross grooves have been found effective in reducing boiling incipience temperature and enhancing heat transfer coefficient. Up to 50% enhancement in two-phase heat transfer coefficient was observed for the cross groove. Nanoparticles deposition reduces boiling incipient temperature but does not show any significant effect on two-phase heat transfer coefficient.

Author(s):  
Nishant Tiwari ◽  
Manoj Kumar Moharana

Flow boiling in microchannel heat sink offers an effective cooling solution for high power density micro devices. A three-dimensional numerical study based on volume of fraction model (VOF) coupled with evaporation condensation model accounting for the liquid-vapor phase change is undertaken to recreate vapor bubble formation in saturated flow boiling in wavy microchannel. Constant wall heat flux imposed at the bottom surface of the substrate while other faces are insulated. To understand the conjugate effects, simulations has been carried out for substrate thickness to channel depth ratio (δsf ∼ 1–5), substrate wall to fluid thermal conductivity ratio (ksf ∼ 22–300) and waviness (γ ∼ 0.008–0.04). Bubble nucleation, growth, and departure of bubble plays a significant role in heat transfer and pressure drop characteristics in two-phase flow in wavy microchannel. The coolant (water) temperature at the inlet is taken to be 373 K while flow was at atmospheric pressure. This makes shorter waiting period of bubble nucleation, and the number density of bubbles on the solid surface increases. This results in enhancement of the boiling effect, and thus with the presence of bubbles, the mixing of laminar boundary layers improves and enhances the overall heat transfer coefficient. Channel amplitude play an important factor that can suitably reduce the friction factor and enhances the heat transfer coefficient.


Author(s):  
Avram Bar-Cohen ◽  
Ilai Sher ◽  
Emil Rahim

The present study is aimed at evaluating the ability of conventional “macro-pipe” correlations and regime transitions to predict the two-phase thermofluid characteristics of mini-channel cold plates. Use is made of the Taitel-Dukler flow regime maps, seven classical heat transfer coefficient correlations and two dryout predictions. The vast majority of the mini-channel two-phase heat-transfer data, taken from the literature, is predicted to fall in the annular regime, in agreement with the reported observations. A characteristic heat transfer coefficient locus has been identified, with a positive slope following the transition from Intermittent to Annular flow and a negative slope following the onset of partial dryout at higher qualities. While the classical two-phase heat transfer correlations are generally capable of providing good agreement with the low-quality annular flow data the quality at which partial dryout occurs and the ensuing heat transfer rates are not predictable by the available macro-pipe correlations.


Author(s):  
Lung-Yi Lin ◽  
Yeau-Ren Jeng ◽  
Chi-Chuan Wang

This study presents convective single-phase and boiling two-phase heat transfer performance of HFE-7100 coolant within multi-port microchannel heat sinks. The corresponding hydraulic diameters are 450 and 237 μm, respectively. For single-phase results, the presence of inlet/outlet locations inevitably gives rise to considerable increase of total pressure drop of a multi-port microchannel heat sink whereas has virtually no detectable influence on overall heat transfer performance provided that the effect of entrance has been accounted for. The convective boiling heat transfer coefficient for the HFE-7100 coolant shows a tremendous drop when vapor quality is above 0.6. For Dh = 450 μm, it is found that the mass flux effect on the convective heat transfer coefficient is rather small.


Author(s):  
Hyoungsoon Lee ◽  
Ilchung Park ◽  
Christopher Konishi ◽  
Issam Mudawar ◽  
Rochelle I. May ◽  
...  

Future manned missions to Mars are expected to greatly increase the space vehicle’s size, weight, and heat dissipation requirements. An effective means to reducing both size and weight is to replace single-phase thermal management systems with two-phase counterparts that capitalize upon both latent and sensible heat of the coolant rather than sensible heat alone. This shift is expected to yield orders of magnitude enhancements in flow boiling and condensation heat transfer coefficients. A major challenge to this shift is a lack of reliable tools for accurate prediction of two-phase pressure drop and heat transfer coefficient in reduced gravity. Developing such tools will require a sophisticated experimental facility to enable investigators to perform both flow boiling and condensation experiments in microgravity in pursuit of reliable databases. This study will discuss the development of the Flow Boiling and Condensation Experiment (FBCE) for the International Space Station (ISS), which was initiated in 2012 in collaboration between Purdue University and NASA Glenn Research Center. This facility was recently tested in parabolic flight to acquire condensation data for FC-72 in microgravity, aided by high-speed video analysis of interfacial structure of the condensation film. The condensation is achieved by rejecting heat to a counter flow of water, and experiments were performed at different mass velocities of FC-72 and water and different FC-72 inlet qualities. It is shown that the film flow varies from smooth-laminar to wavy-laminar and ultimately turbulent with increasing FC-72 mass velocity. The heat transfer coefficient is highest near the inlet of the condensation tube, where the film is thinnest, and decreases monotonically along the tube, except for high FC-72 mass velocities, where the heat transfer coefficient is enhanced downstream. This enhancement is attributed to both turbulence and increased interfacial waviness. One-ge correlations are shown to predict the average condensation heat transfer coefficient with varying degrees of success, and a recent correlation is identified for its superior predictive capability, evidenced by a mean absolute error of 21.7%.


Author(s):  
Seungwhan Baek ◽  
Sangkwon Jeong

Mixed Refrigerant Joule Thomson (MR-JT) refrigerators are widely used in various kinds of cryogenic systems these days. Although heat transfer coefficient estimation for a multiphase and multi-component fluid in cryogenic temperature range is necessarily required in the heat exchanger design of MR-JT refrigerator, it has been rarely discussed so far. In this paper, condensation and evaporation heat transfer coefficients of mixed refrigerant are measured in a microchannel heat exchanger. Printed Circuit Heat Exchanger (PCHE) has been developed as a compact microchannel heat exchanger and used in the experiment. Several two-phase heat transfer coefficient correlations are examined to discuss the experimental measurement results. The result of this paper shows that cryogenic mixed refrigerant heat transfer coefficients can be estimated by conventional two-phase heat transfer coefficient correlations.


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