Evaporators for High Temperature Lift Vapor Compression Loop for Space Applications

Author(s):  
Tadej Semenic ◽  
Xudong Tang

An Advanced Vapor Compression Loop (AVCL) for high temperature lift for heat rejection to hot lunar surface during lunar daytime was developed. The loop consists of an evaporator, a compressor, a condenser, and an electronic expansion valve. Different types of evaporators were evaluated in this study: a circular tube evaporator, a circular tube evaporator with a twisted tape, a circular tube evaporator with a wick, and a circular tube evaporator with a wick and a twisted tape. The evaporators were tested with two different compressors. The first was a 0.5hp oil-less compressor and the second was a 5.3hp compressor that used oil as lubricant. A heat exchanger (recuperator) was used to subcool the high pressure liquid and to superheat the low pressure vapor. Tests were performed with and without the recuperator. Vapor superheat during the tests was controlled with an electronic expansion valve controller. The working fluid was R134a. The results show that the heat source-to-working fluid thermal resistance of the circular tube evaporator with the wick and the twisted tape was one-third of that of the circular tube evaporator. The recuperator was able to decrease the vapor quality at the evaporator inlet and increase the vapor superheat at the compressor inlet. The evaporators without wicks were able to operate at a heat flux of 5.7W/cm2 with the recuperator and vapor superheat set at 5°C. Evaporators with wicks reached dryout at lower heat fluxes when maintaining superheat at 5°C. However, the wicked evaporators reached a heat flux of 7.6W/cm2 when decreasing superheat below 5°C. A temperature lift of 70°C was achieved with the 5.3hp compressor.

2020 ◽  
Vol 324 ◽  
pp. 02007
Author(s):  
Gennady A. Ilyn ◽  
Ilya I. Malafeev ◽  
Vladimir B. Sapojnikov

One of the most common and reliable methods of water treatment is the method of thermal distillation. Despite the reliability of the method, its application is constrained by high energy intensity. The most effective way to reduce the cost of production of distillate is the use of thermal transformers, providing regenerate and heat recovery phase transformations of the distillate. The use of working fluid with the most favorable thermodynamic properties is of paramount importance for the creation of high efficiency thermotransformers. The work is considered working fluid for high-temperature heat pumps and the results of the calculation-experimental study of high-temperature vapor compression heat-pumping distiller on natural working substance n-pentan.


Author(s):  
Lakshya Bhatnagar ◽  
Guillermo Paniagua

Abstract This work aims to provide a technique with which high frequency heat flux measurement data can be acquired in systems with high operational temperatures and high-speed flows with quantifiable and accurate uncertainty estimates. This manuscript presents the detailed calibration and application of an atomic layer thermopile, for heat fluxes with a frequency bandwidth of 0 to 1MHz. Two calibration procedures with a detailed uncertainty analysis. The first procedure consists using a laser to deliver radiation heat flux, while the second consists of a convective heat blowdown experiment. The use of this probe is demonstrated in a high-speed environment at Mach 2. The sensor effectively captures the passage of the normal shock wave and the values are compared with those computed using surface temperature measurement. Finally, a numerical study is carried out to design a cooling system that will allow the sensor to survive in high temperature conditions of 1273K while the sensor film is maintained at 323K. A two-dimensional axisymmetric conjugate heat transfer analysis is carried out to obtain the desired geometry.


Author(s):  
P. E. Phelan ◽  
Y. Gupta ◽  
H. Tyagi ◽  
R. Prasher ◽  
J. Cattano ◽  
...  

Increasingly, military and civilian applications of electronics require extremely high heat fluxes, on the order of 1000 W/cm2. Thermal management solutions for these severe operating conditions are subject to a number of constraints, including energy consumption, controllability, and the volume or size of the package. Calculations indicate that the only possible approach to meeting this heat flux condition, while maintaining the chip temperature below 50 °C, is to utilize refrigeration. Here we report an initial optimization of the refrigeration system design. Because the outlet quality of the fluid leaving the evaporator must be held to approximately less than 20%, in order to avoid reaching critical heat flux, the refrigeration system design is dramatically different from typical configurations for household applications. In short, a simple vapor-compression cycle will require excessive energy consumption, largely because of the superheat required to return the refrigerant to its vapor state before the compressor inlet. A better design is determined to be a “two-loop” cycle, in which the vapor-compression loop is coupled thermally to a primary loop that directly cools the high-heat-flux chip.


Author(s):  
V. S. Chandratre ◽  
A. A. Keste ◽  
N. K. Sane

Abstract Energy is a major area of concern for many industrial and engineering applications. For the development of energy efficient heat exchangers, heat transfer enhancement by passive inserts have growing research potential. The present study gives the numerical and experimental analysis of twisted tape insert in a circular tube for the range of Reynolds number between 5000 to 15000 with heat flux variation from 500W/m2 to 1.5 kW/m2 with air as working medium. A circular tube of 52.5 mm internal diameter, 60 mm outer diameter and 1000 mm length is used as test section with uniform heat flux. Twisted tape used is of Aluminum material having a pitch of 100 mm. Outside surface temperatures are measured at different locations on test section. Two ‘T’ type thermocouples are used to measure air temperature at inlet and outlet of test section. From numerical and experimental analysis it is observed that the Nusselt number increases for twisted tape as compared to smooth bare tube by 2.2–3.1 times. Again the Nusselt numbers obtained for smooth tube is compared with Dittus-Boelter and Gnielinski correlation and it is observed that the error is within acceptable limit of 10% variation. An error of 10% variation is observed in friction factor obtained by experimental analysis and Blasius and Petukov correlations.


Author(s):  
Koichi Hata ◽  
Katsuya Fukuda ◽  
Suguru Masuzaki

The transient critical heat fluxes (transient CHFs) in SUS304-circular tubes with various twisted-tape inserts are systematically measured for mass velocities (G = 3988–13,620 kg/m2s), inlet liquid temperatures (Tin = 287.55–313.14 K), outlet pressures (Pout = 805.11–870.23 kPa) and exponentially increasing heat inputs (Q = Q0 exp(t/τ), exponential periods, τ, of 28.39 ms to 8.43 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304-circular tube of inner diameter (d = 6 mm), heated length (L = 59.4 mm), effective length (Leff = 49.4 mm), L/d (=9.9), Leff/d (=8.23), and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.89 μm) is used in this work. The SUS304 twisted-tapes with twist ratios, y [H/d = (pitch of 180 deg rotation)/d], of 2.40 and 4.45 are used. The transient critical heat fluxes for SUS304-circular tubes with the twisted-tapes of y = 2.40 and 4.45 are compared with authors' transient CHF data for the empty SUS304-circular tube and a SUS304-circular tube with the twisted-tape of y = 3.37, and the values calculated by authors' transient CHF correlations for the empty circular tube and the circular tube with twisted-tape insert. The influences of heating rate, twist ratio and swirl velocity on the transient CHF are investigated into details and the widely and precisely predictable correlations of the transient CHF against inlet and outlet subcoolings for the circular tubes with various twisted-tape inserts are given based on the experimental data. The correlations can describe the transient CHFs for SUS304-circular tubes with various twisted-tapes of twist ratios (y = 2.40, 3.37, and 4.45) in the wide experimental ranges of exponential periods (τ = 28.39 ms to 8.43 s) and swirl velocities (usw = 5.04–20.72 m/s) obtained in this work within −26.19% to 14.03% difference. The mechanism of the subcooled flow boiling critical heat flux in a circular tube with twisted-tape insert is discussed.


Author(s):  
Ryan A. Schmidt

The vacuum of space can lead to some interesting heater problems. In many space applications, heater patches consisting of Inconel elements joined together with Teflon sandwiched together between two Kapton layers are bonded to a structure (substrate) to provide thermal control. A void between the heater patch and the substrate can lead to a hot spot due to the loss of conduction path from the heater to the substrate. When the heater is in a vacuum with a void beneath it, heat is transferred to the substrate by radiation and fin effects through the heater and then to the substrate. The localized hot spot can cause heater layers to separate and further reduce the conduction pathway from the affected area and eventually burnout the heater. A large enough void combined with high heater heat fluxes and substrate temperatures can induce heater failures. For this paper the sensitivity of peak temperature with respect to heat flux (power density), substrate temperature, void size, and void location is considered.


2021 ◽  
Author(s):  
Alberto Ardid ◽  
Rosalind Archer ◽  
David Dempsey

<p>In high-temperature geothermal systems, understanding heat transfer helps conceptualize the whole system as well as estimating the resource size. To obtain the fullest picture, it is necessary to integrate different types of data, e.g., surface electromagnetic surveys, wellbore lithology, geochemistry, and temperature logs. This can be achieved through joint modelling. Here, we quantify the spatial distribution of heat transfer through the hydrothermally-altered, impermeable smectite layer that has developed atop the Wairākei-Tauhara geothermal system, New Zealand. Our approach involves first constraining 1D magnetotelluric (MT) inversion models with methylene blue analysis (MeB, an indicator of conductive smectite clay) and mapping these onto temperature and lithology data from geothermal wells. Then, one-dimensional models of heat transfer are fitted to well temperature logs to estimate heat flux variations across the field. We use our integrated method to estimate the average heat flux through the clay cap (2.2 W/m2) and total heat flow (380 ± 21 MW) of the Wairākei-Tauhara geothermal field. This approach models multiple datasets for estimating heat fluxes and could be applied in geothermal provinces around the world with implications for sustainable resource management and our understanding of magmatic systems.</p>


Author(s):  
Ankit Kalani ◽  
Satish G. Kandlikar

Flow boiling with microchannel can dissipate high heat fluxes at low surface temperature difference. A number of issues, such as instabilities, low critical heat flux (CHF) and low heat transfer coefficients, have prevented it from reaching its full potential. A new design incorporating open microchannels with uniform and tapered manifold (OMM) was shown to mitigate these issues successfully. Distilled, degassed water at 80 mL/min is used as the working fluid. Plain and open microchannel surfaces are used as the test sections. Heat transfer and pressure drop performance for uniform and tapered manifold with both the surfaces are discussed. A low pressure drop of 7.5 kPa is obtained with tapered manifold and microchannel chip at a heat flux of 263 W/cm2 without reaching CHF. The pressure drop data is further compared with the homogenous model and the initial results are presented.


Author(s):  
B.S. Larkin

This paper reports tests on a wickless heat pipe to be used for transporting heat from the ground to protect an electronic package from low ambient temperatures. Evaporating heat transfer coefficients were measured for low heat fluxes where the behaviour of the evaporating film is unpredictable. The effects of type of working fluid, heat flux, charge quantity and tube inclination were investigated.


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