Nozzle Track and CHF Prediction of Spray Cooling for Inclined Sprays

2008 ◽  
Author(s):  
Yongxian Guo ◽  
Jianyuan Jia ◽  
Weidong Wang ◽  
Shaorong Zhou

The tracks of the nozzles were studied during spray cooling with different inclination angles, based on the study of Visaria [1,2] and the critical heat flux (CHF) criterion, which means that CHF will be achieved when the spray is configured on the condition that the spray impact area just inscribes a square test surface. The predictions of the tracks of the nozzles were made. It indicates that the nozzle tracks are parts of some ellipses as keeping the four borderline of the square test surface being the tangent line of the elliptical spray impact area. A new CHF model was established and new expression of CHF was derived based on the nozzle track model and the study of Visaria. The effects of spray inclination angle on CHF were predicted. Three different nozzles with different cone angles and volume flux were used. Simulation results indicate that CHF increases slightly with increasing inclination angle. The maximum difference of CHF of the three nozzles is about 13.1%. One reason for the difference between the established model and the results derived by Visaria is attributed to the difference of the spray impact area.

2007 ◽  
Vol 129 (4) ◽  
pp. 452-459 ◽  
Author(s):  
Milan Visaria ◽  
Issam Mudawar

This study provides a new systematic approach to predicting the effects of spray inclination on critical heat flux (CHF). Experiments were performed with three pressure spray nozzles over a broad range of inclination angles at five flow rates and subcoolings of 15°C and 25°C. These experiments also included high-speed video analysis of spray formation, impact, and recoil for a 1.0×1.0cm2 test surface. Inclined sprays produced elliptical impact areas, distorted by lateral liquid flow that provided partial resistance to dryout along the downstream edge of the impact ellipse. These observations are used to determine the locations of CHF commencement along the test surface. A new theoretical model shows that increasing inclination angle away from normal decreases both the spray impact area and the volumetric flux. These trends explain the observed trend of decreasing CHF with increasing inclination angle. Combining the new model with a previous point-based CHF correlation shows great success in predicting the effects of spray inclination on CHF.


Author(s):  
Amir F. Ali ◽  
Mohamed S. El-Genk

Pool boiling experiments investigated the effect of inclination angle on the Critical Heat Flux (CHF) for saturation boiling of PF-5060 dielectric liquid on MicroPorous Copper (MPC) surfaces of different thicknesses (80 to 230 μm). The morphology of the surfaces, deposited using electrochemical processes, vary with the thickness, and hence CHF. The inclination angles investigated are 0° (upward facing), 60°, 90° (vertical), 120°, 150°, 160°, 170° and 180° (downward facing). CHF decreases with decreasing MPC thickness and/or increasing inclination angle. The CHF values in the upward facing orientation are 39%–67% higher than on smooth, polished Cu. For all MPC surfaces, CHF values in the downward facing orientation are ∼ 28% of those in the upward facing orientation (0°). The developed CHF correlation accounts for the effects of MPC thickness and inclination angle and is in agreement with experimental data to within ± 8%.


Author(s):  
Alex Tulchinsky ◽  
Deborah V. Pence ◽  
James A. Liburdy

In the present study, spray cooling curves are presented for two micro-structured surfaces and are compared to smooth surface results. The micro-structured surfaces consisted of bio-inspired fractal-like geometries, denoted as grooves or fins, extending in a radial direction from the center to the periphery of a 37.8 mm circular disc. Depending on the location on the surface, dimensions of groove widths and heights varied from 100 to 500 μm, and 30 to 60 μm, respectively. Fin width and height dimensions remained constant over the surface at 127 and 60 μm, respectively. Results are presented as heat flux versus the surface-to-exit spray temperature difference at each of five volume flux conditions ranging from 0.54 to 2.04 × 10−3 m3/m2-s. Convection heat transfer coefficients are also presented for each case as a function of heat flux. Results indicate that at low and high volume fluxes, an improvement in heat transfer occurs in the single phase regime for the fin geometry. Enhancement in the single phase regime does not occur at the intermediate volume flux condition. In the two phase regime for the fin structure significant enhancements, up to 50%, are observed. Whereas the groove structure performs similarly to the smooth surface in the single phase regime and exhibits large degradation in the two phase and critical heat flux regimes, up to 50%. Critical heat flux for the fin surface compares well to that of the flat surface, with a slightly increase at high volume flux conditions.


Author(s):  
Yongxian Guo ◽  
Jianyuan Jia ◽  
Weidong Wang ◽  
Shaorong Zhou

Based on the maximum CHF (critical heat flux) criterion, an optimal heat transfer criterion, which is called H criterion, was proposed. Experimental apparatuses were conducted. Distilled water was used as the working fluid. Three different DANFOSS nozzles with cone angles being 54°, 50° and 54° respectively were used. A 30×30mm2 square copper surface was used as the heated surface. Experimental results indicated that the volumetric fluxes were proportioned to P0.5, where P is the pressure drop across the nozzles. The optimal distance between the nozzles and the heated surface were derived. The results indicated that the optimal heat transfer appeared while the outside of the impellent thin spray film inscribed in the square heated surface. Based on the H criterion aforementioned, two DANFOSS nozzles of the three, with cone angles being 54° and 50° respectively, were used to study the temperature distribution of the heated surface while there were spray inclination angles during spray cooling experiments. Distilled water was also used impacting on the 30×30mm2 square copper surface aforementioned and a circular heated copper surface with diameters being 30mm respectively. The heat flux of the surface was kept in constant (about 26–35W/cm2). The inclination angles were 0°, 10°, 20°, 30°, 40° and 50° respectively. Three thermocouples imbedded in the heated surface were used to predict the grads of the temperature of the surface. Experimental results indicated that the temperature and the grads of the temperature of the surface increases first and then decreases with the increase of the inclination angle.


2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Mohamed S. El-Genk ◽  
Amir F. Ali

Pool boiling experiments are performed to investigate potential enhancement of critical heat flux (CHF) of PF-5060 dielectric liquid on microporous copper (MPC) surfaces and the effect of surface inclination angle. The morphology and microstructure of the MPC surfaces change with thickness. The experiments tested seven 10 × 10 mm MPC surfaces with thicknesses from 80 to 230 μm at inclination angles of 0 deg (upward facing), 60 deg, 90 deg (vertical), 120 deg, 150 deg, 160 deg, 170 deg, and 180 deg (downward facing). CHF increases as the thickness of the surface increases and/or the inclination angle decreases. The values in the upward facing orientation are 36–59% higher than on smooth Cu. For all surfaces, CHF values in the downward facing orientation are approximately 28% of those in the upward facing orientation. A developed CHF correlation, similar to those of Zuber and Kutateladze, accounts for the effects of inclination angle and thickness of the MPC surfaces. It is in good agreement with experimental data to within ±8%. Still photographs of nucleate boiling on the MPC surfaces at different inclinations help the interpretation of the experimental results.


Author(s):  
Rama R. Goruganthu ◽  
David Bethke ◽  
Shawn McBride ◽  
Tom Crawford ◽  
Jonathan Frank ◽  
...  

Abstract Spray cooling is implemented on an engineering tool for Time Resolved Emission measurements using a silicon solid immersion lens to achieve high spatial resolution and for probing high heat flux devices. Thermal performance is characterized using a thermal test vehicle consisting of a 4x3 array of cells each with a heater element and a thermal diode to monitor the temperature within the cell. The flip-chip packaged TTV is operated to achieve uniform heat flux across the die. The temperature distribution across the die is measured on the 4x3 grid of the die for various heat loads up to 180 W with corresponding heat flux of 204 W/cm2. Using water as coolant the maximum temperature differential across the die was about 30 °C while keeping the maximum junction temperature below 95 °C and at a heat flux of 200 W/cm2. Details of the thermal performance of spray cooling system as a function of flow rate, coolant


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Demissie Jobir Gelmecha ◽  
Ram Sewak Singh

AbstractIn this paper, the rigorous derivations of generalized coupled chiral nonlinear Schrödinger equations (CCNLSEs) and their modulation instability analysis have been explored theoretically and computationally. With the consideration of Maxwell’s equations and Post’s constitutive relations, a generalized CCNLSE has been derived, which describes the evolution of left-handed circularly polarized (LCP) and right-handed circularly polarized (RCP) components propagating through single-core nonlinear chiral fiber. The analysis of modulation instability in nonlinear chiral fiber has been investigated starting from CCNLSEs. Based on a theoretical model and numerical simulations, the difference on the modulation instability gain spectrum in LCP and RCP components through chiral fiber has been analyzed by considering loss and chirality into account. The obtained simulation results have shown that the loss distorts the sidebands of the modulation instability gain spectrum, while chirality modulates the gain for LCP and RCP components in a different manner. This suggests that adjusting chirality strength may control the loss, and nonlinearity simultaneously provides stable modulated pulse propagation.


Energies ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 200
Author(s):  
Zhongliang Feng ◽  
Xin Chen ◽  
Yu Fu ◽  
Shaoshuai Qing ◽  
Tongguan Xie

The joint arrangement in rock masses is the critical factor controlling the stability of rock structures in underground geotechnical engineering. In this study, the influence of the joint inclination angle on the mechanical behavior of jointed rock masses under uniaxial compression was investigated. Physical model laboratory experiments were conducted on jointed specimens with a single pre-existing flaw inclined at 0°, 30°, 45°, 60°, and 90° and on intact specimens. The acoustic emission (AE) signals were monitored during the loading process, which revealed that there is a correlation between the AE characteristics and the failure modes of the jointed specimens with different inclination angles. In addition, particle flow code (PFC) modeling was carried out to reproduce the phenomena observed in the physical experiments. According to the numerical results, the AE phenomenon was basically the same as that observed in the physical experiments. The response of the pre-existing joint mainly involved three stages: (I) the closing of the joint; (II) the strength mobilization of the joint; and (III) the reopening of the joint. Moreover, the response of the pre-existing joint was closely related to the joint’s inclination. As the joint inclination angle increased, the strength mobilization stage of the joint gradually shifted from the pre-peak stage of the stress–strain curve to the post-peak stage. In addition, the instantaneous drop in the average joint system aperture (aave) in the specimens with medium and high inclination angles corresponded to a rapid increase in the form of the pulse of the AE activity during the strength mobilization stage.


Robotica ◽  
2021 ◽  
pp. 1-22
Author(s):  
Limin Shen ◽  
Yuanmei Wen

Abstract Repetitive motion planning (RMP) is important in operating redundant robotic manipulators. In this paper, a new RMP scheme that is based on the pseudoinverse formulation is proposed for redundant robotic manipulators. Such a scheme is derived from the discretization of an existing RMP scheme by utilizing the difference formula. Then, theoretical analysis and results are presented to show the characteristic of the proposed RMP scheme. That is, this scheme possesses the characteristic of cube pattern in the end-effector planning precision. The proposed RMP scheme is further extended and studied for redundant robotic manipulators under joint constraint. Based on a four-link robotic manipulator, simulation results substantiate the effectiveness and superiority of the proposed RMP scheme and its extended one.


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