Thermo-Fluidic Characteristics in a Cross-Linked Silicon Microchannel Heat Sink

Author(s):  
R. Muwanga ◽  
I. Hassan

This paper presents the flow and heat transfer characteristics in a cross-linked silicon microchannel heat sink. The heat sink is composed of 45 channels, 270 μm wide × 285 μm tall in a silicon substrate formed via deep reactive ion etching. A detailed discussion of the pressure drop data reduction is described, including characterization of the channel cross-sections and methods to account for inlet and exit loss coefficients. No significant difference is observed in the pressure drop measurements between the cross-linked and standard heat sinks flowing air and water. The use of un-encapsulated liquid crystal thermography was successfully utilized to obtain local heat transfer data with FC-72 as the working fluid. The heat transfer results show inflections in the thermal profile due to the cross-links.

Author(s):  
Ayman Megahed ◽  
Ibrahim Hassan ◽  
Tariq Ahmad

The present study focuses on the experimental investigation of boiling heat transfer characteristics and pressure drop in a silicon microchannel heat sink. The microchannel heat sink consists of a rectangular silicon chip in which 45 rectangular microchannels were chemically etched with a depth of 295 μm, width of 254 μm, and a length of 16 mm. Un-encapsulated Thermochromic liquid Crystals (TLC) are used in the present work to enable nonintrusive and high spatial resolution temperature measurements. This measuring technique is used to provide accurate full and local surface-temperature and heat transfer coefficient measurements. Experiments are carried out for mass velocities ranging between 290 to 457 kg/m2.s and heat fluxes from 6.04 to 13.06 W/cm2 using FC-72 as the working fluid. Experimental results show that the pressure drop increases as the exit quality and the flow rate increase. High values of heat transfer coefficient can be obtained at low exit quality (xe < 0.2). However, the heat transfer coefficient decreases sharply and remains almost constant as the quality increases for an exit quality higher than 0.2.


Author(s):  
C. Aprea ◽  
A. Greco ◽  
G. P. Vanoli

R22 is the most widely employed HCFC working fluid in vapour compression plant. HCFCs must be replaced within 2020. Major problems arise with the substitution of the working fluids, related to the decrease in performance of the plant. Therefore, extremely accurate design procedures are needed. The relative sizing of each of the components of the plant is crucial for cycle performance. For this reason, the knowledge of the new fluids heat transfer characteristics in condensers and evaporators is required. The local heat transfer coefficients and pressure drop of pure R22 and of the azeotropic mixture R507 (R125-R143a 50%/50% in weight) have been measured during convective boiling. The test section is a smooth horizontal tube made of a with a 6 mm I.D. stainless steel tube, 6 m length, uniformly heated by Joule effect. The effects of heat flux, mass flux and evaporation pressure on the heat transfer coefficients are investigated. The evaporating pressure varies within the range 3 ÷10 bar, the refrigerant mass flux within the range 200 ÷ 1000 kg/m2s, the heat flux within 0 ÷ 44 kW/m2. A comparison have been carried out between the experimental data and those predicted by means of the most credited literature relationships.


2019 ◽  
Vol 140 (3) ◽  
pp. 1259-1266 ◽  
Author(s):  
Wei Wang ◽  
Yongji Li ◽  
Yaning Zhang ◽  
Bingxi Li ◽  
Bengt Sundén

AbstractA numerical study was conducted to investigate the mechanism of laminar flow and heat transfer enhancement in an interrupted microchannel heat sink (IMCHS) with different shaped ribs at Reynolds number ranging from 100 to 900. The global flow features, heat transfer and friction for IMCHS with no ribs, rectangle ribs, triangle ribs and trapezoid ribs are detailed compared. The results show that the local heat transfer and friction performance of IMCHS with ribs show significant increase at the windward side of the ribs. Additionally, the smaller the chamfer of ribs, the larger average heat transfer and friction performance. For IMCHS with rectangle ribs, the maximum increment of Nu and f can reach to 1.81 and 2.59, respectively. Concerning the overall heat transfer performance (PEC), the trapezoid ribs show the best behavior with PEC = 1.65–1.38 at Re = 100–900.


Author(s):  
Yong-Jiun Lee ◽  
Poh-Seng Lee ◽  
Siaw-Kiang Chou

Oblique fins created in a microchannel heat sink can serve to modulate the flow, resulting in local and global heat transfer enhancement. Numerical analysis of laminar flow and heat transfer in such modified microchannel heat sink showed that significant enhancement of heat transfer can be achieved with negligible pressure drop penalty. The breakage of continuous fin into oblique sections causes the thermal boundary layers to be re-initialized at the leading edge of each oblique fin and reduces the boundary-layer thickness. This regeneration of the entrance effect causes the flow to be always in a developing state thus resulting in better heat transfer. In addition, the presence of the smaller oblique channels causes a fraction of the flow to branch into the adjacent main channels. The secondary flows thus created improve fluid mixing which serves to further enhance the heat transfer. The combination of the entrance and secondary flow effect results in a much improved heat transfer performance (the average and local heat transfer coefficients are enhanced by as much as 80%). Both the maximum wall temperature and temperature gradient are substantially decreased as a result.


Author(s):  
Ravi S. Patel ◽  
Tannaz Harirchian ◽  
Suresh V. Garimella

Experiments were conducted to determine the influence of local vapor quality on local heat transfer coefficient in flow boiling in an array of microchannels. Additionally, the variation of local heat transfer coefficient along the length and width of the microchannel heat sink for given operating conditions was investigated over a range of flow parameters. Each test piece includes a silicon parallel microchannel heat sink with 25 integrated heaters and 25 temperature sensors arranged in a 5×5 grid, allowing for uniform heat dissipation and local temperature measurements. Channel dimensions ranged from 100 μm to 400 μm in depth and 100 μm to 5850 μm in width; the working fluid for all cases was the perfluorinated dielectric liquid, FC-77. The heat transfer coefficient is found to increase with increasing vapor quality, reach a peak, and then decrease rapidly due to partial dryout on the channel walls. The vapor quality at which the peak is observed shows a strong dependence on mass flux, occurring at lower vapor qualities with increasing mass flux for fixed channel dimensions. Variations in local heat transfer coefficient across the test piece were examined both along the flow direction and in a direction transverse to it; observed trends included variations due to entrance region effects, two-phase transition, non-uniform flow distribution, and channel wall dryout.


Author(s):  
Yong-Jiun Lee ◽  
Poh-Seng Lee ◽  
Siaw-Kiang Chou

Sectional oblique fins are employed in contrast to continuous fins in order to modulate the flow in microchannel heat sink. The breakage of continuous fin into oblique sections leads to re-initialization of boundary layers and generation of secondary flows which significantly enhance the cooling performance of the heat sink. In addition, oblique finned microchannel heat sink has the flexibility to tailor local heat transfer performance by varying its oblique fin pitch. Clusters of oblique fins at higher density can be created in order to promote greater degree of boundary layers redevelopment and secondary flows generation to provide more effective cooling at the high heat flux region. Thus the varying of oblique fin pitch can be exploited for hot spots mitigation. Simulation studies of silicon chip with hot spot shows more than 100% increment in local heat transfer coefficient at the high heat flux region for the variable pitch oblique finned microchannel compared with the conventional microchannel heat sink. Both the maximum temperature and its temperature gradient are reduced by 12.4°C as a result. Interestingly, there is only little or negligible pressure drop penalty associated with this novel heat transfer enhancement scheme in contrast to conventional enhancement techniques.


Author(s):  
Yoshikazu Hayashi ◽  
Navid Saneie ◽  
Yoon Jo Kim ◽  
Jong-Hoon Kim

We numerically investigated a novel galinstan-based microfluidic heat-sink. Galinstan is an eutectic alloys of gallium, indium, and tin. The thermal conductivity of galinstan is ∼27 times that of water, while the dynamic viscosity is only twice of water. Thus, heat transfer coefficient can be remarkably enhanced with a small penalty of pumping power. However, the specific heat of galinstan is significantly lower than that of water, which will inevitably undermine the cooling capability by increasing fluid outlet temperature (i.e., increase of caloric thermal management) and/or flow rate. As an alternative, therefore, galinstan/water heterogeneous mixture was proposed as a working fluid and the cooling performance was numerically explored with varying volume composition of galinstan. Effective medium theory for heterogeneous medium was used to evaluate the thermal conductivity of the mixture. The viscosity change with respect to the volume composition was also predicted considering both the viscosity of dispersed phase and interaction between the droplets. Classical models were used for the mixture density and specific heat calculations. Heat transfer and pressure drop characteristics of laminar flow through a silicon microchannel heat-sink was simulated using Fluent. The length and width of the channel array are 10 mm and 9.5 mm, respectively. The cross-sectional area of each channel is 300 μm × 300 μm and the spacing between channels is 100 μm. The heat dissipation was 50 W and the pumping power was fixed at 5 mW for the comparison between the varying galinstan/water compositions. The results showed that more than 30% of the thermal resistance enhancement was attainable using the novel working fluid. Due to the compromise between the convective thermal resistance (effect of thermal conductivity) and the caloric thermal resistance (effect of viscosity and specific heat), the lowest junction temperature was marked at the galinstan composition of ∼35% by volume.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Yousef Alihosseini ◽  
Mohammad Reza Azaddel ◽  
Sahel Moslemi ◽  
Mehdi Mohammadi ◽  
Ali Pormohammad ◽  
...  

AbstractIn recent years, PCR-based methods as a rapid and high accurate technique in the industry and medical fields have been expanded rapidly. Where we are faced with the COVID-19 pandemic, the necessity of a rapid diagnosis has felt more than ever. In the current interdisciplinary study, we have proposed, developed, and characterized a state-of-the-art liquid cooling design to accelerate the PCR procedure. A numerical simulation approach is utilized to evaluate 15 different cross-sections of the microchannel heat sink and select the best shape to achieve this goal. Also, crucial heat sink parameters are characterized, e.g., heat transfer coefficient, pressure drop, performance evaluation criteria, and fluid flow. The achieved result showed that the circular cross-section is the most efficient shape for the microchannel heat sink, which has a maximum heat transfer enhancement of 25% compared to the square shape at the Reynolds number of 1150. In the next phase of the study, the circular cross-section microchannel is located below the PCR device to evaluate the cooling rate of the PCR. Also, the results demonstrate that it takes 16.5 s to cool saliva samples in the PCR well, which saves up to 157.5 s for the whole amplification procedure compared to the conventional air fans. Another advantage of using the microchannel heat sink is that it takes up a little space compared to other common cooling methods.


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