Modeling of Flooding Phenomena in Hydrophobic Gas Diffusion Layer of PEFC

Author(s):  
Kazuhiko Kudo ◽  
Akiyoshi Kuroda ◽  
Shougo Takeoka ◽  
Yosuke Shimazu

The mechanism of liquid water removal, water vapor diffusion and oxygen diffusion in cathode side gas diffusion layer (GDL) of PEFC is studied by modeling the GDL as a hydrophobic flat plate with many straight holes with different diameters. As the results of the consideration using the model, following results are obtained. The spots where liquid water condensation is taken place between GDL-MEA gap are limited to the inlets of holes with larger diameters, and the condensed water is drained to air flow channel only through the larger holes. Other holes with smaller diameters are free of liquid water, and oxygen diffuses from the air flow channel to the catalyst surface through such holes. The reduction of output voltage of fuel cell due to the increase in the current density may be caused by the reduction of the oxygen concentration in GDL-MEA gap. The condensate tends to penetrate into larger holes instead of filling the gap of GDL and MEA.

Author(s):  
Yutaka Tabe ◽  
Takamichi Ochi ◽  
Kazushige Kikuta ◽  
Takemi Chikahisa ◽  
Hideki Shinohara

In a polymer electrolyte membrane fuel cell, the condensed water in the separator-channel prevents the supply of reactants to electrodes, which deteriorates the cell performance. The Lattice Boltzmann simulation has been conducted to understand the behavior of condensed water in the separator-channels. The scheme for the two-phase flow with large density difference was applied and the boundary condition for wettability at the corner inside the channel was examined. The present simulation demonstrates the effects of the cross-sectional shape, the wettability of channel and the volume of condensed water on the liquid water behavior. In the hydrophilic separator-channels, the liquid water spreads along the channel wall to form film and, in a specific condition, the water draws away from the gas diffusion layer, which suppresses the flooding. On the other hand, the liquid water forms sphere, covering larger area of the surface of gas diffusion layer in the hydrophobic separator-channels, but the drain performance of liquid water is superior.


Author(s):  
Michael A. Hickner ◽  
Ken S. Chen

Experimental investigations were carried out to visualize the dynamic behavior (contact angle hysteresis and droplet shape) of liquid water droplets on carbon paper gas diffusion layers that are typically employed in proton exchange membrane fuel cells (PEMFCs). The experimental technique mimicks the generation of liquid water and formation of droplets in an air shear flow at the gas diffusion layer – gas flow channel interface of a simulated PEMFC cathode. Images obtained of growing liquid water droplets yield information on the contact angle hysteresis and droplet height, which were subsequently used to map droplet “instability” diagrams. These instability diagrams provide quantitative guidance on liquid water droplet removal at the gas diffusion layer/gas flow channel interface under the conditions of interest. The experimentally mapped droplet diagrams are compared with those predicted using a simplified model based on a macroscopic force balance and reasonably good agreement is obtained.


Author(s):  
Angelo Esposito ◽  
Cesare Pianese ◽  
Yann G. Guezennec

In this work, an accurate and computationally fast model for liquid water transport within a proton exchange membrane fuel cell (PEMFC) electrode is developed by lumping the space-dependence of the relevant variables. Capillarity is considered as the main transport mechanism within the gas diffusion layer (GDL). The novelty of the model lies in the simulation of the water transport at the interface between gas diffusion layer and gas flow channel (GFC). This is achieved with a phenomenological description of the process that allows its simulation with relative simplicity. Moreover, a detailed two-dimensional visualization of such interface is achieved via geometric simulation of water droplets formation, growth, coalescence and detachment on the surface of the GDL. The accomplishment of reduced computational time and good accuracy makes the model suitable for control strategy implementation to ensure PEM fuel cells operation within optimal electrode water content. Furthermore, the model is useful for optimization analysis oriented to both PEMFC design and balance of plant.


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