Forced Convective Boiling Heat Transfer and Pressure Drop Characteristics of Two-Phase Flow Inside a Small Horizontal Helically Coiled Tubing Once-Through Steam Generator

2003 ◽  
Author(s):  
Liang Zhao ◽  
Liejin Guo ◽  
Bofeng Bai ◽  
Yucheng Hou ◽  
Ximin Zhang

The pressure drop and boiling heat transfer of steam water two-phase flow were studied in a small horizontal helically coiled tube once-through steam generator of 9-mm inside diameter with 292-mm coil diameter and 30-mm pitch. Experiments were performed at a range of qualities up to 0.95, a system pressure range of 0.5∼3.5MPa, a mass flux range of 236∼943kg/m2s and a heat flux range of 0∼900kW/m2. Based on the experimental results, a new two-phase frictional pressure drop correlation was developed on the basis of Chisholm’s B-coefficient method. In the present experimental range, boiling heat transfer was found to be dependent not only on mass flux but also on heat flux. This result implies that both the nucleation mechanism and the convection mechanism have the same importance to forced convective boiling heat transfer in small horizontal helically coiled tube over the full range of qualities (pre-critical heat flux qualities of 0.1∼0.9) which is contrary to situations in larger helically coiled tube where the convection mechanism dominates at qualities typically > 0.1. Traditional single parameter Lockhart-Martinelli type correlations failed to satisfactorily predict present experimental data and in this paper a new flow boiling heat transfer correlation was put forward to better predict the experimental data of the present study.

2005 ◽  
Author(s):  
Wenzhi Cui ◽  
Longjian Li ◽  
Mingdao Xin ◽  
Qinghua Chen ◽  
Quan Liao ◽  
...  

The main purpose of this paper was to experimentally study the heat transfer and pressure drop characteristics of refrigerant R134a boiling inside a new geometry microfin helically coiled tube. Experiments were performed in a range of mass quality from 0.05 up to 0.9, mass velocity 70 ∼ 380 kg/m2s and heat flux 2.0 ∼ 21.8 kW/m2. The local and average convective boiling heat transfer coefficients were reported in this paper, which were found to be dependent on both of mass flux and heat flux. Compared with corresponding smooth helically coiled tube, the microfin helically coiled tube could enhance the convective boiling heat transfer very well. The enhancement factor was up to 2.2 with the variety of mass flux and heat flux. Heat transfer in annular flow was specially studied. A flow boiling heat transfer correlation was presented for the annular flow regime, which had a mean deviation of 9.1%. The frictional pressure drop values were obtained by subtracting acceleration pressure drop and gravitational pressure drop from the measured total pressure drop. The frictional pressure drop data can be well correlated by Lockhart-Martinelli parameter. Considering the corresponding flow regimes, i.e., stratified and annular flow, two frictional pressure drop correlations were proposed, and showed a good agreement with the respective experimental data.


Author(s):  
Luthfi A. F. Haryoko ◽  
Jundika C. Kurnia ◽  
Agus P. Sasmito

Subcooled boiling heat transfer in helically-coiled tubes offers better heat transfer performance than any other types of boiling processes due to its ability to capture high heat flux with a relatively low wall superheat. This study investigates turbulent subcooled forced convection boiling performances of water-vapour in a helically-coiled tube with various operating conditions i.e. operating pressure, heat, and mass flux. Developed CFD model is validated against previously published experimental results using the RPI model. The model is developed based on the Eulerian-Eulerian framework coupled with k-ε RNG turbulence model and Standard Wall-Function. A good agreement is found between numerical prediction and experimental counterpart for the bulk fluid temperature and non-dimensional length. The result indicates that the subcooled boiling heat transfer in a helically-coiled tube tends to improve heat transfer coefficient and pressure drop in the domain. Subcooled boiling starts at the inner side of the helically-coiled tube (f=9900) due to the existence of secondary flow that comes from the coil curvature. Heat transfer coefficient and pressure drop increased with increasing heat flux and decreasing mass flux, and operating pressure. This is caused by the bubble movement and convective heat transfer phenomena in a helically-coiled tube. Finally, this study can provide a guideline for future research of the subcooled boiling in a helically-coiled tube.


Author(s):  
Junnosuke Okajima ◽  
Shigenao Maruyama ◽  
Hiroki Takeda ◽  
Atsuki Komiya ◽  
Sangkwon Jeong

This paper describes a novel cooling system to be applied in cryosurgery. An ultrafine cryoprobe has been developed to treat small lesions which cannot be treated by conventional cryoprobes. The main problem of the ultrafine cryoprobe is the reduction of the heat transfer rate by the small flow rate due to the large pressure drop in a microchannel and the large ratio of the surface area to the volume. In order to overcome these problems, we utilized boiling heat transfer in a microchannel as the heat transfer mechanism in the ultrafine cryoprobe. The objectives of this paper are to develop an ultrafine cryoprobe and evaluate its cooling characteristics. The ultrafine cryoprobe has a co-axial double tube structure which consists of inner and outer stainless steel tubes. The outer and inner diameters of the outer tube are 0.55mm and 0.3mm, respectively. The outer and inner diameters of the inner tube are 0.15mm and 0.07mm, respectively. The inner tube serves as a capillary tube to change the refrigerant from liquid state to two-phase flow. Furthermore, two-phase flow passes through the annular passage between the inner and out tube. The hydraulic diameter of the annular passage is 0.15mm. Furthermore, HFC-23 (Boiling point is −82.1°C at 1atm) is used as the refrigerants. The temperature of the ultrafine cryoprobe was measured. The lowest temperatures were −45°C in the insulated condition and −35°C in the agar at 37°C (which simulates in vivo condition). Furthermore, the frozen region which is generated around the ultrafine cryoprobe was measured 5mm from the tip of cryoprobe at 120s, and resulted to be 3mm in diameter. Moreover, the change of the refrigerant state is calculated by using the energy conservation equation and the empirical correlations of two-phase pressure drop and boiling heat transfer. As a result, the refrigerant state in the ultrafine cryoprobe depends on the external heat flux. Finally, the required geometry of the ultrafine cryoprobe to make high cooling performance is evaluated.


Author(s):  
S. G. Singh ◽  
S. P. Duttagupta ◽  
A. M. Kulkarni ◽  
B. P. Puranik ◽  
A. Agrawal

With the reduction in size of electronic devices, the problem of efficient cooling is becoming more and more severe. Boiling heat transfer in microchannels is fast emerging as a promising solution to the problem. In the present work, microchannels were fabricated on a silicon wafer. A chrome-gold micro-heater was integrated and characterized on the other side of the wafer. The change in resistance of the micro-heater in the temperature range of 20 °C – 120 °C was found to be within 10%. Deionized water was used as working fluid in microchannel. The single-phase pressure drop across the microchannel was found to increase linearly with increasing flow rate in confirmation with conventional laminar flow theory. Also, the pressure drop decreases with an increase in heat input due to a reduction in viscosity. The study was extended to two phase flow with flow rate and heat flux as the control parameters. The onset of two phase flow, at a given heat flux, with a decrease in flow rate, can be identified by the departure of linear pressure drop to non-linearity; this point was also confirmed through visual observation. In two-phase region of flow, pressure drop was found to increase initially, passes through a maximum and then decreases, with a decrease in flow rate. The experiments are performed for several heat fluxes. Both the onset of two phase and maximum pressure drop in the two phase region shifts to higher flow rates with an increase in heat input. Such detailed experimental results seem to be missing from the literature and are expected to be useful for modeling of boiling heat transfer in microchannels. Another pertinent observation is presence of instability in two-phase flow. It was found that at higher flow rate and heat flux instability in two-phase flow was more. An attempt to record these instabilities was made and preliminary data on their frequency will be presented. This study may help to choose suitable operating conditions for a microchannel heat sink for use in electronics cooling.


Author(s):  
Yasuo Koizumi ◽  
Hiroyasu Ohtake ◽  
Ken Sato

Flow and the heat transfer characteristics of boiling two-phase flow of water in flat mini-rectangular-channels were examined. The cross-sections tested were 1.0×10 to 0.2×10 mm and the flow channel length was 250 mm. Single phase flow pressure drop was well expressed by the method for the usual size in the present experimental range. Boiling heat transfer of 0.5 mm high and 10 mm wide cross section was similar to that of the usual size. However, that 0.2 mm high and 10 mm wide cross section was a little different from that of the usual size. An increase in the heat flux after the onset of nucleate boiling on the boiling curve is milder than that of the usual size. Thus, the critical heat flux was lower than that of the usual size. Flow patterns observed in the present experiments were a little different from the Baker flow pattern chart. Consistent agreement was not obtained between the present results of the two-phase flow pressure drop and predictions by the methods for the usual size and also for a mini tube. Subcooled boiling was observed widely in the test section. This made it difficult to determine the local conditions such as quality that was necessary to calculate the Lockhart-Martinelli parameter for the two-phase flow pressure drop prediction.


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