Low Fidelity Design and Analysis Parametric Tool for General Centrifugal Compressors

Author(s):  
Sai Muppana ◽  
Kiran Siddappaji ◽  
Shaaban Abdallah ◽  
Mark Turner

Abstract Performance prediction and blade generation in a preliminary design stage of centrifugal compressors is critical to have a successful design. In this paper, a one-dimensional meanline design and analysis tool has been developed for single-rotor and novel multi-rotor centrifugal impellers. Loss models used for performance prediction of single stage compressors have been extended to single hub multi-rotor compressors to evaluate isentropic efficiency and pressure ratio. Stage conditions like work ratio and stator turning angle are given as input parameters and the tool computes flow properties along the meanline and also, generates velocity triangles, streamlines, smooth definition of blade angles at different spanwise sections. The tool acts a preprocessor for Tblade3 which is an in-house 3D parametric blade geometry generator to create blades. A 0D tool has been developed for multi-rotor impellers to provide an estimate of work ratio. 0D coupled with 1D tool can provide a good preliminary design point. The process of 0D to blade generation has been automated enabling it to connect with high-fidelity analysis. The motivation to create this tool is to calculate flow angles, metal angles, velocity triangles, ease of parametric modification and reduce aero-design cycle time. This tool is modular which adds the flexibility of capability extension. The code is validated with DLR centrifugal compressor experimental data. The 1D tool is also used to calculate performance and blade angles for the novel single hub multi-rotor centrifugal compressor demonstrating the versatility of the low fidelity tool. The tool suite is written in Python and is open source https://github.com/msaisiddhartha/CIMdes.

Author(s):  
Aws Al-Akam ◽  
Theoklis Nikolaidis ◽  
David G MacManus

At the preliminary design stage for an aero-engine, the evaluation of the nozzle performance is an important aspect as it affects the overall engine cycle behaviour. Currently, there is a lack of systematic, extensive data on the nozzle performance and its dependence on the geometric and aerodynamic aspects. This paper presents a method that can be used to build characteristic maps for a nozzle as a function of a number of geometric and aerodynamic parameters. The proposed method encompasses the design of a nozzle configuration, a parameterisation of the nozzle pressure ratio, nozzle contraction ratio, plug half-angle (β), mesh generation, and an aerodynamic assessment using the Favre-averaged Navier–Stokes method. The method has been validated against experimental performance data of a plug nozzle configuration and then used for the aerodynamic assessment. The derived nozzle maps show that the thrust coefficient ( Cfg) for this type of nozzle is significantly sensitive to the combined effect of the variation of the proposed parameters on the nozzle performance. These maps were used to build low-order models to predict Cfg, using response surface methods. The performance was assessed, and the results show that these low-order methods are capable of providing Cfg estimates with sufficient accuracy for use in preliminary design assessments.


Author(s):  
Dhinagaran Ramachandran ◽  
Balamurugan Mayandi ◽  
Libin George ◽  
Chaithanya A. Vasudevan ◽  
Ranjith Garigipati

Abstract Turbocharger has a paramount influence on the performance of an internal combustion. Improved emission requirements have led to complex after treatment systems, which add pressure drop to the air management system. One of the ways to mitigate negative effects of pressure drop is to improve turbocharger efficiency. The scope of performance improvement for a typical turbocharger majorly lies on the modification of compressor wheel, turbine wheel, volutes etc. The major challenges in compressor wheel modification include setting the right major geometrical dimensions, considering compressor operability at different application requirements, design cycle time and the cost of computation. Present study is about evolving an effective optimization methodology, which comprises of parametrization of compressor stage at preliminary design stage and optimization of the chosen parameters through coupling one dimensional flow analysis tool with a robust optimization tool. The parameters were chosen based on their influence on overall efficiency and pressure ratio at different mass flows and varying engine rotational speeds. Surrogate models have been used to choose the optimal designs from the preliminary design space as per requirement and optimized designs were analyzed further for verification. Final validation has been carried out using a 3D RANS code.


Structures ◽  
2021 ◽  
Vol 31 ◽  
pp. 395-405
Author(s):  
Arsalan Alavi ◽  
Elena Mele ◽  
Reza Rahgozar ◽  
Ehsan Noroozinejad Farsangi ◽  
Izuru Takewaki ◽  
...  

Author(s):  
Wangzhi Zou ◽  
Xiao He ◽  
Wenchao Zhang ◽  
Zitian Niu ◽  
Xinqian Zheng

The stability considerations of centrifugal compressors become increasingly severe with the high pressure ratios, especially in aero-engines. Diffuser is the major subcomponent of centrifugal compressor, and its performance greatly influences the stability of compressor. This paper experimentally investigates the roles of vanes in diffuser on component instability and compression system instability. High pressure ratio centrifugal compressors with and without vanes in diffuser are tested and analyzed. Rig tests are carried out to obtain the compressor performance map. Dynamic pressure measurements and relevant Fourier analysis are performed to identify complex instability phenomena in the time domain and frequency domain, including rotating instability, stall, and surge. For component instability, vanes in diffuser are capable of suppressing the emergence of rotating stall in the diffuser at full speeds, but barely affect the characteristics of rotating instability in the impeller at low and middle speeds. For compression system instability, it is shown that the use of vanes in diffuser can effectively postpone the occurrence of compression system surge at full speeds. According to the experimental results and the one-dimensional flow theory, vanes in diffuser turn the diffuser pressure rise slope more negative and thus improve the stability of compressor stage, which means lower surge mass flow rate.


Author(s):  
Xu Yu-dong ◽  
Li Cong ◽  
Lv Qiong-ying ◽  
Zhang Xin-ming ◽  
Mu Guo-zhen

In order to study the effect of the trailing edge sweep angle of the centrifugal impeller on the aerodynamic performance of the centrifugal compressor, 6 groups of centrifugal impellers with different bending angles and 5 groups of different inclination angles were designed to achieve different impeller blade trailing edge angle. The computational fluid dynamics (CFD) method was used to simulate and analyze the flow field of centrifugal compressors with different blade shapes under design conditions. The research results show that for transonic micro centrifugal compressors, changing the blade trailing edge sweep angle can improve the compressor’s isentropic efficiency and pressure ratio. The pressure ratio of the compressor shows a trend of increasing first and then decreasing with the increase of the blade bending angle. When the blade bending angle is 45°, the pressure ratio of the centrifugal compressor reaches a maximum of 1.69, and the isentropic efficiency is 67.3%. But changing the inclination angle of the blade trailing edge has little effect on the isentropic efficiency and pressure ratio. The sweep angle of blade trailing edge is an effective method to improve its isentropic efficiency and pressure ratio. This analysis method provides a reference for the rational selection of the blade trailing edge angle, and provides a reference for the design of micro centrifugal compressors under high Reynolds numbers.


1999 ◽  
Vol 36 (03) ◽  
pp. 171-174
Author(s):  
Hüseyin Yilmaz ◽  
Abdi Kükner

It is well known that stability is the most important safety requirement for ships. One should have some information on ship stability at the preliminary design stage in order to reduce risk. Initial stability of ships is an important criterion and can be closely evaluated in terms of form parameters and vertical center of gravity. In this study, using some sample ship data, approximate formulations are derived by means of regression analysis for the calculations expressed in terms of ship preliminary design parameters that can easily provide approximate GM calculations. Thus designers can be provided with ship stability at the preliminary design stage, and also a set of appropriate design parameters for improving vessel stability can easily be determined.


2021 ◽  
Author(s):  
Sacheen Bekah

This thesis presents the use of Finite Element (FE) based fatigue analysis to locate the critical point of crack initiation and predict life in a door hinge system that is subjected to both uni-axial and multi-axial loading. The results are experimentally validated. The FE model is further used to obtain an optimum design per the standard requirement in the ground vehicle industry. The accuracy of the results showed that FE based fatigue analysis can be successfully employed to reduce costly and time-consuming experiments in the preliminary design stage. Numerical analysis also provides the product design engineers with substantial savings, enabling the testing of fewer prototypes.


2021 ◽  
Author(s):  
Sacheen Bekah

This thesis presents the use of Finite Element (FE) based fatigue analysis to locate the critical point of crack initiation and predict life in a door hinge system that is subjected to both uni-axial and multi-axial loading. The results are experimentally validated. The FE model is further used to obtain an optimum design per the standard requirement in the ground vehicle industry. The accuracy of the results showed that FE based fatigue analysis can be successfully employed to reduce costly and time-consuming experiments in the preliminary design stage. Numerical analysis also provides the product design engineers with substantial savings, enabling the testing of fewer prototypes.


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