Numerical and Experimental Investigation As Applied to Effects of Labyrinth-Type Casing Treatments on Performance of High-Loaded Compressor First Stage

2018 ◽  
Author(s):  
V. I. Mileshin ◽  
V. V. Zhdanov ◽  
A. M. Petrovitchev
Keyword(s):  
Experimental Data ◽  
High Pressure ◽  
Pressure Ratio ◽  
Turbulence Models ◽  
Lower Efficiency ◽  
Stall Margin ◽  
Casing Treatment ◽  
Smooth Flow ◽  
Casing Treatments ◽  
Good Agreement

In connection with the development of a new family of high-pressure HPC with ultra-high pressure ratio and the number of stages 10–11, a special attention should be paid to the development of the first high-load stage, because compressor performance directly depends on its excellence. Despite the fact that the stage at nominal rotational speeds can have optimal performance, stall margins at intermediate rotational speeds can decrease because of a sizable IGV closure. One of the ways to increase stall margins is the use of labyrinth-type casing treatments. The Stage “A-1” studied in this work is a full-scale first stage in a six-stage high-pressure compressor (HPC) for a core demonstrator. The primary design task for the labyrinth-type casing treatment (CT) is to keep performance at design rotational speeds (n = 100%) or improve them, if possible, and increase stall margins at intermediate speeds (n = 70% and n = 80%). The labyrinth-type CT consisting of 3 circumferential grooves located above the middle of the blade chord projection is specially designed and manufactured for this stage. Our computations show that the use of the labyrinth-type CT leads to a shift of performance towards higher airflow and efficiency that is a good agreement with experimental data. An increase in stall margins without changes in efficiency is found by calculations, whereas the test, on the contrary, shows no influence on stall margins and an increase in efficiency by ∼1.5% (the same as at rated speeds). Both investigated turbulence models (SST and k-ε) do not provide good agreement with the experimental data. The SST model captures CT influence, but decreases stall margin. The k-ε model show agreement with the test in stall margin, but cannot capture CT influence. In addition, both models show lower efficiency compared with the experimental data. To verify the NUMECA Fine Turbo (version 11.1) mathematical model and numerical method, calculated and experimental characteristics of the Stage A-1 with a smooth flow passage and a labyrinth-type CT are compared. The NUMECA Autogrid 5 grid generator is used to build the grid.

Investigation of Recirculating Casing Treatment for Low-Pressure Ratio Mixed-Flow Micro-Compressor

2020 ◽  
Author(s):  
Kewei Xu ◽  
Gecheng Zha
Keyword(s):  
Pressure Ratio ◽  
Numerical Approach ◽  
Efficiency Loss ◽  
Stall Margin ◽  
Design Point ◽  
Casing Treatment ◽  
Final Design ◽  
Upstream Flow ◽  
Total Pressure Ratio ◽  
Good Agreement

Abstract This paper investigates the recirculating casing treatment (RCT) of a low total pressure ratio micro-compressor to achieve stall margin enhancement while minimizing the design point efficiency penalty. Three RCT injection and extraction configurations are studied, including combined slot-duct, ducts only, and slot only. The numerical approach is validated with a tested micro-compressor using RCT. A very good agreement is achieved between the predicted speedlines and the measured results. To minimize the design point efficiency loss, it is observed that the optimal location of extraction and injection is where the recirculated flow rate can be minimized at the design point. To maximize stall margin, extraction location should favor minimizing the tip blockage such as at the location where the tip flow separation of the baseline blade is fully developed. In addition, the slot configuration that generates pre-swirl to the upstream flow is beneficial to improve stall margin due to reduced incidence. The highest stall margin enhancement achieved is 9.49% with the slot geometry that has the extraction at the 62%C chordwise location, but has a design point efficiency loss of 1.9%. Overall, a small efficiency penalty of 0.6% at the design point is achieved for the final design with the stall margin increased by 6.2%.

scholarly journals Axial Flow Compressor Stability Enhancement: Circumferential T-Shape Grooves Performance Investigation

Aerospace ◽  
2021 ◽  
Vol 8 (1) ◽  
pp. 12
Author(s):  
Marco Porro ◽  
Richard Jefferson-Loveday ◽  
Ernesto Benini
Keyword(s):  
Vortex Breakdown ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Suction Side ◽  
Treatment Technique ◽  
Tip Leakage Flow ◽  
Stall Inception ◽  
Stall Margin ◽  
Casing Treatment ◽  
Stall Margin Improvement

This work focuses its attention on possibilities to enhance the stability of an axial compressor using a casing treatment technique. Circumferential grooves machined into the case are considered and their performances evaluated using three-dimensional steady state computational simulations. The effects of rectangular and new T-shape grooves on NASA Rotor 37 performances are investigated, resolving in detail the flow field near the blade tip in order to understand the stall inception delay mechanism produced by the casing treatment. First, a validation of the computational model was carried out analysing a smooth wall case without grooves. The comparisons of the total pressure ratio, total temperature ratio and adiabatic efficiency profiles with experimental data highlighted the accuracy and validity of the model. Then, the results for a rectangular groove chosen as the baseline case demonstrated that the groove interacts with the tip leakage flow, weakening the vortex breakdown and reducing the separation at the blade suction side. These effects delay stall inception, improving compressor stability. New T-shape grooves were designed keeping the volume as a constant parameter and their performances were evaluated in terms of stall margin improvement and efficiency variation. All the configurations showed a common efficiency loss near the peak condition and some of them revealed a stall margin improvement with respect to the baseline. Due to their reduced depth, these new configurations are interesting because they enable the use of a thinner light-weight compressor case as is desirable in aerospace applications.

scholarly journals CO2 Induced Foaming Behavior of Polystyrene near the Glass Transition

2017 ◽  
Vol 2017 ◽  
pp. 1-15
Author(s):  
Salah Al-Enezi
Keyword(s):  
Experimental Data ◽  
High Pressure ◽  
Glass Transition ◽  
Dissolved Gas ◽  
Foaming Process ◽  
Foaming Behavior ◽  
Potential Applications ◽  
Model C ◽  
Parameter Values ◽  
Good Agreement

This paper examines the effect of high-pressure carbon dioxide on the foaming process in polystyrene near the glass transition temperature and the foaming was studied using cylindrical high-pressure view cell with two optical windows. This technique has potential applications in the shape foaming of polymers at lower temperatures, dye impregnation, and the foaming of polystyrene. Three sets of experiments were carried out at operating temperatures of 50, 70, and 100°C, each over a range of pressures from 24 to 120 bar. Foaming was not observed when the polymer was initially at conditions below Tg but was observed above Tg. The nucleation appeared to occur randomly leading to subsequent bubble growth from these sites, with maximum radius of 0.02–0.83 mm. Three models were applied on the foaming experimental data. Variable diffusivity and viscosity model (Model C) was applied to assess the experimental data with the WLF equation. The model shows very good agreement by using realistic parameter values. The expansion occurs by diffusion of a dissolved gas from the supersaturated polymer envelope into the bubble.

scholarly journals Design and Optimization of Multiple Circumferential Casing Grooves Distribution Considering Sweep and Lean Variations on the Blade Tip

Energies ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 2401
Author(s):  
Weimin Song ◽  
Yufei Zhang ◽  
Haixin Chen
Keyword(s):  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Distribution ◽  
Stall Margin ◽  
Design Point ◽  
Casing Treatment ◽  
Design And Optimization ◽  
Practical Engineering ◽  
Engineering Strategy ◽  
Blade Tip

This paper focuses on the design and optimization of the axial distribution of the circumferential groove casing treatment (CGCT). Effects of the axial location of multiple casing grooves on the flow structures are numerically studied. Sweep and lean variations are then introduced to the blade tip, and their influences on the grooves are discussed. The results show that the ability of the CGCT to relieve the blockage varies with the distribution of grooves, and the three-dimensional blading affects the performance of both the blade and the CGCT. Accordingly, a multi-objective optimization combining the CGCT design with the sweep and lean design is conducted. Objectives, including the total pressure ratio and the adiabatic efficiency, are set at the design point; meanwhile, the choking mass flow and the near-stall performance are constrained. The coupling between the CGCT and the blade is improved, which contributes to an optimal design point performance and a sufficient stall margin. The sweep and lean in the tip redistribute the spanwise and chordwise loading, which enhances the ability of the CGCT to improve the blade’s performance. This work shows that the present CGCT-blade integrated optimization is a practical engineering strategy to develop the working capacity and efficiency of a compressor blade while achieving the stall margin extension.

Influencing Parameters of Tip Blowing Interacting With Rotor Tip Flow

2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Cyril Guinet ◽  
André Inzenhofer ◽  
Volker Gümmer
Keyword(s):  
Geometric Model ◽  
Axial Compressor ◽  
Axial Flow ◽  
Navier Stokes ◽  
Axial Position ◽  
Design Parameters ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Casing Treatments

The design space of axial-flow compressors is restricted by stability issues. Different axial-type casing treatments (CTs) have shown their ability to enhance compressor stability and to influence efficiency. Casing treatments have proven to be effective, but there still is need for more detailed investigations and gain of understanding for the underlying flow mechanism. Casing treatments are known to have a multitude of effects on the near-casing 3D flow field. For transonic compressor rotors, these are more complex, as super- and subsonic flow regions alternate while interacting with the casing treatment. To derive design rules, it is important to quantify the influence of the casing treatment on the different tip flow phenomena. Designing a casing treatment in a way that it antagonizes only the deteriorating secondary flow effects can be seen as a method to enhance stability while increasing efficiency. The numerical studies are carried out on a tip-critical rotor of a 1.5-stage transonic axial compressor. The examined recirculating tip blowing casing treatment (TBCT) consists of a recirculating channel with an air off-take above the rotor and an injection nozzle in front of the rotor. The design and functioning of the casing treatment are influenced by various parameters. A variation of the geometry of the tip blowing, more specifically the nozzle aspect ratio, the axial position, or the tangential orientation of the injection port, was carried out to identify key levers. The tip blowing casing treatment is defined as a parameterized geometric model and is automatically meshed. A sensitivity analysis of the respective design parameters of the tip blowing is carried out on a single rotor row. Their impact on overall efficiency and their ability to improve stall margin are evaluated. The study is carried out using unsteady Reynolds-averaged Navier–Stokes (URANS) simulations.

Unsteady influence of Self Recirculation Casing Treatment (SRCT) on high pressure ratio centrifugal compressor

2016 ◽  
Vol 58 ◽  
pp. 19-29 ◽  
Author(s):  
Yang Mingyang ◽  
Martines-botas Ricardo ◽  
Deng Kangyao ◽  
Zhang Yangjun ◽  
Zheng Xinqian
Keyword(s):  
High Pressure ◽  
Centrifugal Compressor ◽  
Pressure Ratio ◽  
Casing Treatment ◽  
High Pressure Ratio

scholarly journals Flow mechanism of affecting an axial flow compressor performance and stability with cross-blade slot casing treatments

2018 ◽  
Vol 233 (1) ◽  
pp. 17-36 ◽  
Author(s):  
HaoGuang Zhang ◽  
XuDong Zhang ◽  
YanHui Wu ◽  
WuLi Chu ◽  
HaiYang Kuang
Keyword(s):  
Axial Flow ◽  
Low Energy ◽  
Peak Efficiency ◽  
Stall Margin ◽  
Casing Treatment ◽  
Flow Loss ◽  
Stall Margin Improvement ◽  
And Performance ◽  
Flow Compressor ◽  
Casing Treatments

The objective of this study is to evaluate the effect of cross-blade slot casing treatment on the stability and performance of an axial flow compressor rotor. The experimental and unsteady calculated results both show that cross-blade slot casing treatment can generate about 22% stall margin improvement, and the compressor peak efficiency is reduced by about 13%. The detailed flow-field analyses indicate that the sucked and injected flow caused by the slots of cross-blade slot casing treatment can restrain the rotor tip passage blockage, which is made by the low energy tip clearance leakage vortex. When cross-blade slot casing treatment is applied, not only the rotor wheel flange work becomes lower in most of the rotor blade span, but also the flow loss in the blade tip passage becomes fairly large due to the strong interaction between the mainstream and the injected flows made by the slots. As a result, the compressor total pressure ratio and efficiency for cross-blade slot casing treatment are reduced obviously. Three kinds of new cross-blade slot casing treatment were designed according to the previous successful experience and investigated in this paper. The numerical results show that the new three cross-blade slot casing treatments both generate about 54% stall margin improvement at the cost of minor peak efficiency. For one new cross-blade slot casing treatment (CSCT2), the compressor peak efficiency is reduced by about 0.3%. The low energy TLV, which is present for cross-blade slot casing treatment, is removed by the strong sucked flow made by CSCT2. Moreover, the interaction between the mainstream and the injected flows caused by CSCT2 becomes weak obviously, and the corresponding flow loss is reduced greatly. Hence, the compressor stability and performance with CSCT2 are higher than those with cross-blade slot casing treatment.

Numerical Investigation on the Effect of Bleed Port With Self-Recirculating Casing Treatment on the Stability of a 1.5-Stage Transonic Compressor

2019 ◽  
Author(s):  
Yiming Zhong ◽  
WuLi Chu ◽  
HaoGuang Zhang
Keyword(s):  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Stability Margin ◽  
Axial Position ◽  
Stable Operation ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Compressor Efficiency

Abstract Compared to the traditional casing treatment, the self-recirculating casing treatment (SCT) can improve or not decrease the compressor efficiency while achieving the stall margin improvement. For the bleed port, the main design indicator is to reduce the flow loss caused by suction, while providing sufficient jet flow and jet pressure to the injector. In order to gain a better study of the bleed port stabilization mechanisms, the bleed configuration was parameterized with the bleed port inlet width and the bleed port axial position. Five kinds of recirculating casing treatments were applied to a 1.5-stage transonic axial compressor with the method of three-dimensional unsteady numerical simulation. Fifteen identical self-recirculating devices are uniformly mounted around the annulus. The numerical results show that the SCT can improve compressor total pressure ratio and stability, shift the stall margin towards lower mass flows. Furthermore, it has no impact on compressor efficiency. The optimal case presents that stability margin is improved by 6.7% employing 3.1% of the annulus mass flow. Expanding bleed port inlet width to an intermediate level can further enhance compressor stability, but excessive bleed port inlet width will reduce the stabilization effect. The optimal bleed port position is located in the blocked area of the low energy group at the top of the rotor. In the case of solid casing, stall inception was the tip blockage, which was mainly triggered by the interaction of the tip leakage vortex and passage shock. From radial distribution, the casing treatment predominantly affects the above 70% span. The reduction of tip reflux region by suction effect is the main reason for the extension of stable operation range. The SCT also has an obvious stability improvement in tip blockage stall, while delaying the occurrence of compressor stall.

Assessment of Various Turbulence Models in a High Pressure Ratio Centrifugal Compressor With an Object Oriented CFD Code

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Luca Mangani ◽  
Ernesto Casartelli ◽  
Sebastiano Mauri
Keyword(s):  
Boundary Layer ◽  
High Pressure ◽  
Pressure Gradient ◽  
Centrifugal Compressor ◽  
Pressure Ratio ◽  
Turbulence Models ◽  
Object Oriented ◽  
Adverse Pressure Gradient ◽  
High Mass ◽  
High Pressure Ratio

The flow field in a high pressure ratio centrifugal compressor with a vaneless diffuser has been investigated numerically. The main goal is to assess the influence of various turbulence models suitable for internal flows with an adverse pressure gradient. The numerical analysis is performed with a 3D RANS in-house modified solver based on an object-oriented open-source library. According to previous studies from varying authors, the turbulence model is believed to be the key parameter for the discrepancy between experimental and numerical results, especially at high pressure ratios and high mass-flow. Particular care has been taken at the wall, where a detailed integration of the boundary layer has been applied. The results present different comparisons between the models and experimental data, showing the influence of using advanced turbulence models. This is done in order to capture the boundary layer behavior, especially in large adverse pressure gradient single stage machinery.

Investigation of Self-Recycling-Casing-Treatment (SRCT) Influence on Stability of High Pressure Ratio Centrifugal Compressor With a Volute

2011 ◽  
Author(s):  
Mingyang Yang ◽  
Ricardo Martinez-Botas ◽  
Yangjun Zhang ◽  
Xinqian Zheng ◽  
Takahiro Bamba ◽  
...  
Keyword(s):  
High Pressure ◽  
Numerical Method ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
Static Pressure ◽  
Pressure Ratio ◽  
Flow Distortion ◽  
Casing Treatment ◽  
High Pressure Ratio ◽  
The Stability

Large feasible operation range is a challenge for high pressure ratio centrifugal compressor of turbocharger in vehicle engine. Self-Recycling-Casing-Treatment (SRCT) is a widely used flow control method to enlarge the range for this kind of compressor. This paper investigates the influence of symmetrical/asymmetrical SRCT (ASRCT) on the stability of a high pressure ratio centrifugal compressor by experimental testing and numerical simulation. Firstly, the performance of the compressor with/without SRCT is tested is measured investigate the influence of flow distortion on the stability of compressor as well as the numerical method validation. Then detailed flow field investigation is conducted by experimental measurement and the numerical method to unveil the reasons for stability enhancement by symmetrical/asymmetrical SRCT. Results show that static pressure distortion at impeller outlet caused by the volute can make passages be confronted with flow distortion less stable than others because of their larger positive slope of T-S pressure ratio performance at small flow rate. SRCT can depress the flow distortion and reduce the slope by non-uniform recycling flow rate at impeller inlet. Moreover, ASRCT can redistribute the recycling flow in circumferential direction according to the asymmetric geometries. When the largest recycling flow rate is imposed on the passage near the distorted static pressure, the slope will be the most effectively reduced. Therefore, the stability is effectively enhanced by the optimized recycling flow device.

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