Performance Measurements of Gas Bearings With High Damping Structures of Polymer and Bump Foil via Electric Motor Driving Tests and 1-DOF Shaker Dynamic Loading Tests

Author(s):  
Kyuho Sim ◽  
Jisu Park

This paper presents comprehensive test measurements for gas journal bearings with damping structures of a bump foil layer and/or a polymer layer. A one-pad top foil forms the bearing surface, under which the bearing structure and a bearing housing are located. Test bearings include gas foil bearings (GFBs), gas polymer bearings (GPBs), and gas foil-polymer bearings (GFPBs). In addition, three metal shims were employed to create wedge effects in the GFPBs. Firstly, static load-deflection tests of test bearings estimate the radial assembly clearance, which is measured to be ∼200 μm. Secondly, shake dynamic loading tests identify frequency-dependent dynamic characteristics. An electromagnetic shaker provides flat bearing specimens with one-degree-of-freedom vertical dynamic loading at excitation frequencies reaching 800 Hz. The bearing structures of GFB, GPB, and GFPB were measured to have resonance frequencies near 200 Hz. The GFPB has the lowest stiffness coefficients, which also increased with increasing excitation frequency. In addition, it has higher loss factor than those of GFB, which decreases with increasing excitation frequency. Therefore, GFPB was measured to exhibit a higher structural damping and lower stiffness than GFB. Lastly, the electric motor driving tests examine the rotordynamic stability performance. A permanent magnet (PM) synchronous motor drives a PM rotor supported on a pair of test journal bearings. The rotor has a diameter of 40 mm, length of 240 mm, and weight of 19.6 N. Two orthogonally positioned displacement sensors record the horizontal and vertical rotor motions. Test results indicate that sub-synchronous rotor motions for GFPBs showed the lowest amplitudes < 28 μm with the WFRs ∼0.14, and operated up to the highest rotating speed of 85 krpm with the OSS of 69 krpm, compared to GFBs and GPBs. In addition, the effects of mechanical preload and bearing clearance on the rotordynamic performance are examined for GFPBs. As a result, the GFPBs with mechanical preloads enhanced the rotordynamic performance with no subsynchronous motions up to the maximum rotor speed of 88 krpm, and the bearing friction characteristics as well. Furthermore, they showed comparable rotordynamic performance to three-pad GFBs from a past literature, even with larger bearing clearances and small mechanical preloads.

Author(s):  
Kyuho Sim ◽  
Jisu Park

This paper presents comprehensive test measurements for gas journal bearings with damping structures of a bump foil layer and/or a polymer layer. A one-pad top foil forms the bearing surface, under which the bearing structure and a bearing housing are located. Test bearings include gas foil bearings (GFBs), gas polymer bearings (GPBs), and gas foil-polymer bearings (GFPBs). In addition, three metal shims were employed to create wedge effects in the GFPBs. First, static load-deflection tests of test bearings estimate the radial assembly clearance. Second, shake dynamic loading tests identify frequency-dependent dynamic characteristics. An electromagnetic shaker provides flat bearing specimens with one degree-of-freedom (1DOF) vertical dynamic loading. GFPB was measured to exhibit a higher structural damping and lower stiffness than GFB. Lastly, the electric motor driving tests examine the rotordynamic stability performance. A permanent magnet (PM) synchronous motor drives a PM rotor supported on a pair of test journal bearings. As a result, the GFPBs with mechanical preloads enhanced the rotordynamic performance with no subsynchronous motions up to the maximum rotor speed of 88 krpm, and the bearing friction characteristics as well. Furthermore, they showed comparable rotordynamic performance to three-pad GFBs from a past literature, even with larger bearing clearances and small mechanical preloads.


Author(s):  
Jongsung Lee ◽  
Young Min Kim ◽  
Moon Sung Park ◽  
Tae Ho Kim ◽  
Kyoung Ku Ha ◽  
...  

This paper presents rotordynamic performance measurements of multilayer gas foil journal bearings (GFJBs) supporting the rotor of oil-free microturbomachinery, and a comparison with the model predictions. A series of rotor coast-down tests from 60 krpm were conducted to compare the rotordynamic performances of three previously developed multilayer GFJBs: types A, B, and C. During the tests, two sets of orthogonally positioned displacement sensors recorded the horizontal and vertical rotor motions, and an axially positioned displacement sensor measured the thrust of the runner axial motion. The test results revealed that the type C GFJBs have a superior rotordynamic capability over the other types. The additional coast-down tests from 100 krpm for the type C showed that the synchronous motions of the rotor are dominant at up to ∼50 krpm, but that large amplitudes of subsynchronous motion associated with the natural frequency of a rotor-GFJB system occur above this speed. Thermal transient response measurements were conducted using four k-type thermocouples at increasing rotor speeds of 20 to 100 krpm with increments of 10 krpm. The operation time required to establish steady-state temperatures was approximately 25 min for each speed. For most of the speeds tested, the front GFJB near the rotor impeller end showed the lowest temperatures, and both the rear GFJB near the thrust runner end and the permanent magnet (PM) motor showed the highest temperatures. The GFTB showed the lowest temperature at low speeds of below 50 krpm, and the highest temperature at the top speed of 100 krpm owing to the increasing axial load caused by the impeller force. The measured impeller pressure and motor output power increased nonlinearly with the increasing rotor speed and fits best with the second-order and third-order polynomial equations, respectively. The measured axial displacement revealed that the rotor moved axially up to ∼ 270 μm toward the impeller side as the speed increased to 100 krpm. Further experiments using a decrease in radial clearance of 30 μm demonstrated a suppression of the large amplitude of the subsynchronous rotor motion to a certain degree. In addition, the onset speed of the subsynchronous motions increased to 80 krpm for the type C GFJBs with the decrease in the radial clearance. Rotordynamic model predictions with the predicted GFJB stiffness and damping coefficients were benchmarked against the test data. The predicted natural frequencies, onset speed of instability (OSI) where the damping ratio became negative, and synchronous rotor response versus speed agreed reasonably with the measured whirl frequencies of the subsynchronous motions, the onset speed of subsynchronous motions (OSS), and the filtered synchronous rotor motion versus speed, respectively. The predictions also showed that the OSI increased from 50 krpm to 80 krpm with a decrease in the radial clearance, thus validating the present rotordynamic model.


Author(s):  
Kyuho Sim ◽  
Bonjin Koo ◽  
Jong Sung Lee ◽  
Tae Ho Kim

This paper presents the rotordynamic performance measurements and model predictions of a rotor supported on three-pad gas foil journal bearings (GFJBs) with various mechanical preloads. The rotor with its length of 240 mm, diameter of 40 mm, and weight of 19.6 N is supported on two GFJBs and one pair of gas foil thrust bearings (GFTBs), being a permanent magnet rotor of a high speed electric motor. Each bearing pad consisting of a top foil and a bump-strip layer is installed on a lobed bearing housing surface over the arc length of 120 deg along the circumference. Test three-pad GFJBs have four different mechanical preloads, i.e., 0 μm, 50 μm, 70 μm, 100 μm with a common radial nominal clearance of 150 μm. A series of speed-up tests are conducted up to 93 krpm to evaluate the effects of increasing mechanical preloads on the rotordynamic performance. Two sets of orthogonally positioned displacement sensors record the rotor horizontal and vertical motions at the thrust collar and the other end. Test results show that the filtered synchronous amplitudes change little, but the onset speed of subsynchronous motions (OSS) increases dramatically for the increasing mechanical preloads. In addition, test bearings with the 100 μm preload show a higher OSS in load-on-pad (LOP) condition than that in load-between-pads (LBP) condition. A comparison with test results for a one-pad GFJB with a single top foil and bump-strip layer reveals that three-pad GFJB has superior rotordynamic performance to the one-pad one. Finally, the test data benchmark against linear rotordynamic predictions to validate a rotor-GFJB model. In general, predicted natural frequencies of the rotor-bearing system and synchronous rotor motions agree well with test data. However, stability analyses underestimate OSSs recorded during the experimental tests.


Author(s):  
Kyuho Sim ◽  
Bonjin Koo ◽  
Jong Sung Lee ◽  
Tae Ho Kim

The paper presents the rotordynamic performance measurements and model predictions of a rotor supported on three-pad gas foil journal bearings (GFJBs) with various mechanical preloads. The rotor with its length of 240 mm, diameter of 40 mm, and weight of 19.6 N is supported on two GFJBs and one pair of gas foil thrust bearings (GFTBs), being a permanent magnet rotor of a high speed electric motor. Each bearing pad consisting of a top foil and a bump strip layer is installed on a lobed bearing housing surface over the arc length of 120 deg along the circumference. Test three-pad GFJBs have four different mechanical preloads, i.e., 0 μm, 50 μm, 70 μm, 100 μm with a common radial nominal clearance of 150 μm. A series of speed-up tests are conducted up to 93 krpm to evaluate the effects of increasing mechanical preloads on the rotordynamic performance. Two sets of orthogonally positioned displacement sensors record the rotor horizontal and vertical motions at the thrust collar and the other end. Test results show that the filtered synchronous amplitudes change little, but the onset speed of sub-synchronous motions (OSS) increases dramatically for the increasing mechanical preloads. In addition, test bearings with the 100 μm preload show a higher OSS in load-on-pad (LOP) condition than that in load-between-pads (LBP) condition. A comparison to test results for a one-pad GFJB with a single top foil and bump strip layer reveals that three-pad GFJB has superior rotordynamic performance to the one-pad one. Finally, the test data benchmark against linear rotordynamic predictions to validate a rotor-GFJB model. In general, predicted natural frequencies of the rotor-bearing system and synchronous rotor motions agree well with test data. However, stability analyses underestimate OSSs recorded during the experimental tests.


Author(s):  
Zhongxian Liu ◽  
Jiaqiao Liu ◽  
Sibo Meng ◽  
Xiaojian Sun

Summary An indirect boundary element method (IBEM) is developed to model the two-dimensional (2D) diffraction of seismic waves by a fluid-filled crack in a fluid-saturated poroelastic half-space, using Green's functions computed considering the distributed loads, flow, and fluid characteristics. The influence of the fluid-filled crack on the diffraction characteristics is investigated by analyzing key parameters, such as the excitation frequency, incident angle, crack width and depth, and medium porosity. The results for the fluid-filled crack model are compared to those for the fluid-free crack model under the same conditions. The numerical results demonstrate that the fluid-filled crack has a significant amplification effect on the surface displacements, and that the effect of the depth of the fluid-filled crack is more complex compared to the influence of other parameters. The resonance diffraction generates an amplification effect in the case of normally incident P waves. Furthermore, the horizontal and vertical displacement amplitudes reach 4.2 and 14.1, respectively. In the corresponding case of the fluid-free crack, the vertical displacement amplitude is only equal to 4.1, indicating the amplification effect of the fluid in the crack. Conversely, for normally incident SV waves at certain resonance frequencies, the displacement amplitudes above a fluid-filled crack may be lower than the displacement amplitudes observed in the corresponding case of a fluid-free crack.


1998 ◽  
Vol 120 (2) ◽  
pp. 405-409 ◽  
Author(s):  
P. Monmousseau ◽  
M. Fillon ◽  
J. Freˆne

Nowadays, tilting-pad journal bearings are submitted to more and more severe operating conditions. The aim of this work is to study the thermal and mechanical behavior of the bearing during the transient period from an initial steady state to a final steady state (periodic). In order to study the behavior of this kind of bearing under dynamic loading (Fdyn) due to a blade loss, a nonlinear analysis, including local thermal effects, realistic boundary conditions, and bearing solid deformations (TEHD analysis) is realized. After a comparison between theoretical results obtained with four models (ISO, ADI, THD, and TEHD) and experimental data under steady-state operating conditions (static load Ws), the evolution of the main characteristics for three different cases of the dynamic load (Fdyn/Ws < 1, Fdyn/Ws = 1 and Fdyn//Ws > 1) is discussed. The influence of the transient period on the minimum film thickness, the maximum pressure, the maximum temperature, and the shaft orbit is presented. The final steady state is obtained a long time after the appearance of a dynamic load.


2019 ◽  
Vol 2019 ◽  
pp. 1-11
Author(s):  
Siqi Li ◽  
Shenglei Tian ◽  
Wei Li ◽  
Tie Yan ◽  
Fuqing Bi

In order to study the resonance characteristics of rock under harmonic excitation, two vibration models have been presented to estimate the natural frequency of rock encountered during the drilling. The first one is a developed single-DOF model which considers the properties and dimensions of the rock. The second one is a multi-DOF model based on the principle of least action. Subsequently, the modal characteristics, as well as the influence of excitation frequency, the mechanical properties, and dimensions of the rock on its resonance frequency, are analyzed by using FEM. Finally, the ultrasonic test on artificial sandstones and materials of drill tools are carried out indoor, and the FFT transform method is adopted to obtain their resonance frequencies. Based on the analysis undertaken, it can be concluded that the natural frequency of the rock increases with the change of vibration mode. For the same kind of rock, the resonance frequency is inversely proportional to mass, while for the different kinds of rocks, the mechanical parameters, such as density, elastic modulus, and Poisson’s ratio, determine the resonance frequency of the rock together. Besides, the shape of the rock is also one of the main factors affecting its resonance frequency. At last, the theoretical research results are further verified by ultrasonic tests.


2002 ◽  
Vol 124 (3) ◽  
pp. 460-464 ◽  
Author(s):  
Sheng Zeng

This paper studies numerically the motion of an AMB rotor when it is supported only by backup bearings. Unlike a linear rotor-bearing system, which always undergoes a harmonic motion, the nonlinear AMB rotor-backup bearing system will undergo irregular or chaotic motion at some rotating speeds. The simulations show that in a wide rotating speed range there are several extra resonance frequencies, which are different from those appearing in well-known linear models. When a power failure occurs to AMB machinery, the AMB rotor should pass through all these resonance frequencies. Under some conditions, the full clearance whirl motion of the rotor in backup bearings will happen, which may lead to damage. In this paper several measures that could reduce the nonlinear response and hence avoid the full clearance motion are discussed.


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