Effects of Rotation on Heat Transfer due to Jet Impingement on Cylindrical Dimpled Target Surface

Author(s):  
Prashant Singh ◽  
Srinath Ekkad

Jet impingement has been extensively used in gas turbine airfoil internal cooling, especially leading edge and mid-chord region, which are subjected to high heat transfer loads. Earlier studies have shown that impingement onto dimpled surface results in higher heat transfer augmentation, particularly in maximum crossflow setting. The present study investigates the effect of Coriolis force and buoyancy in rotating channel featuring round shape jet plate and dimpled target plate, where the spent air is allowed to exit in only one direction, thus imposing maximum crossflow. In order to ensure that the buoyancy acts in a direction similar to actual gas turbine blades, colder air is passed into the feed chamber (also in rotation). Detailed heat transfer measurements are presented using transient liquid crystal thermography, where the target surface is modeled as one-dimensional semi-infinite solid. The jet plate features three (and four) rows of circular holes, where the normalized spanwise and streamwise pitch (x/d, y/d) of jets is kept at 3. The normalized jet-to-target surface distance (z/d) is 4 and the nozzle aspect ratio is 2. The target plate features four rows of dimples, where the dimple print diameter to jet hole diameter ratio is 0.61. The cylindrical dimple arrangement on the target plate has been kept the same for all the configurations tested, where the dimple pitch to dimple print diameter ratio is kept at 1.832. The baseline case for the normalization of Nusselt number is the smooth target surface. Three different configurations of jet plate has been studied. The flow and rotation conditions have been kept the same for all the configurations, where the average Reynolds number (based on jet hole hydraulic diameter: Rej) has been maintained at 2500 and the rotational speed has been kept at 400 RPM (corresponds to Roj of 0.00274). Flow experiments have been carried out to determine the variation of discharge coefficient of each hole with the plenum absolute pressure to ambient pressure ratio, and these Cd measurements were used in the determination of the flow distribution in the jet hole plate. Under non-rotating conditions, dimpled target surface have heat transfer enhancements greater than unity. Also, for non-rotating cases, crossflow effects have been seem to be maximum and for long exit lengths, dimpled target surfaces might have lower heat transfer as compared to smooth target. It has been found that rotation has negative effects on heat transfer augmentation on dimpled target surface for all three configurations studied.

Author(s):  
Prashant Singh ◽  
Bharath Viswanath Ravi ◽  
Srinath Ekkad

To achieve higher overall efficiency in gas turbine engines, hot gas path components are subjected to high heat transfer loads due to higher turbine inlet temperatures. Jet impingement has been extensively used especially as an internal cooling technique in the leading edge and mid-chord region of first stage vanes, which are subjected to highest heat loads. With the advent of additive manufacturing methods such as Direct Metal Laser Sintering (DMLS), designers are not limited to designing round or race track holes for impingement. The present study is focused on exploring new jet hole shapes, in an arrangement, typical of mid-chord region in a double wall cooling configuration. Transient liquid crystal experiments are carried out to study heat transfer augmentation by jet impingement on smooth target where the spent air is allowed to exit in one direction, thus imposing maximum crossflow condition. The averaged Reynolds number (based on jet hydraulic diameter) is varied from 2500 to 10000. The jet plate has a square array of jets with 7 jets in one row (total number of jets = 49), featuring hole shapes — Racetrack and V, where the baseline case is the round hole. The non-dimensional streamwise (x/dj) and spanwise (y/dj) spacing is 6 and the normalized jet-to-target-plate spacing (z/dj) is 4 and the nozzle aspect ratio (L/dj) is also 4. The criteria for the hole shape design was to keep the effective area of different hole shapes to be the same, which resulted in slightly different hydraulic diameters. The jet-to-target plate spacing (z) has been adjusted accordingly so as to maintain a uniform z/dj of 4, across all three configurations studied. Heat transfer coefficients are measured using a transient Liquid Crystal technique employing a one-dimensional semi-infinite model. Flow experiments are carried out to measure static pressures in the plenum chamber, to calculate the discharge coefficient, for a range of plenum absolute pressure-to-ambient pressure ratios. Detailed normalized Nusselt number contours have been presented, to identify the regions of high heat transfer augmentation locally, so as to help the designers in the organization of jet hole shapes and their patterns in an airfoil depending upon the active heat loads.


Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6458
Author(s):  
Liaqat Hussain ◽  
Muhammad Mahabat Khan ◽  
Manzar Masud ◽  
Fawad Ahmed ◽  
Zabdur Rehman ◽  
...  

Jet impingement is considered to be an effective technique to enhance the heat transfer rate, and it finds many applications in the scientific and industrial horizons. The objective of this paper is to summarize heat transfer enhancement through different jet impingement methods and provide a platform for identifying the scope for future work. This study reviews various experimental and numerical studies of jet impingement methods for thermal-hydraulic improvement of heat transfer surfaces. The jet impingement methods considered in the present work include shapes of the target surface, the jet/nozzle–target surface distance, extended jet holes, nanofluids, and the use of phase change materials (PCMs). The present work also includes both single-jet and multiple-jet impingement studies for different industrial applications.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Abdel Rahman Salem ◽  
Farah Nazifa Nourin ◽  
Mohammed Abousabae ◽  
Ryoichi S. Amano

Abstract Internal cooling of gas turbine blades is performed with the combination of impingement cooling and serpentine channels. Besides gas turbine blades, the other turbine components such as turbine guide vanes, rotor disks, and combustor wall can be cooled using jet impingement cooling. This study is focused on jet impingement cooling, in order to optimize the coolant flow, and provide the maximum amount of cooling using the minimum amount of coolant. The study compares between different nozzle configurations (in-line and staggered), two different Reynold's numbers (1500 and 2000), and different stand-off distances (Z/D) both experimentally and numerically. The Z/D considered are 3, 5, and 8. In jet impingement cooling, the jet of fluid strikes perpendicular to the target surface to be cooled with high velocity to dissipate the heat. The target surface is heated up by a direct current (DC) power source. The experimental results are obtained by means of thermal image processing of the captured infra-red (IR) thermal images of the target surface. Computational fluid dynamics (CFD) analysis were employed to predict the complex heat transfer and flow phenomena, primarily the line-averaged and area-averaged Nusselt number and the cross-flow effects. In the current investigation, the flow is confined along with the nozzle plate and two parallel surfaces forming a bi-directional channel (bi-directional exit). The results show a comparison between heat transfer enhancement with in-line and staggered nozzle arrays. It is observed that the peaks of the line-averaged Nusselt number (Nu) become less as the stand-off distance (Z/D) increases. It is also observed that the fluctuations in the stagnation heat transfer are caused by the impingement of the primary vortices originating from the jet nozzle exit.


Author(s):  
Chen Tang ◽  
Sumanta Acharya

Abstract Jet-impingement heat transfer is commonly used for vane leading edges and end-walls of turbine components for cooling the surfaces. One of the factors that limit high heat transfer rates is the effect of the crossflow which builds up downstream and adversely impacts the jet penetration and the impingement heat transfer rates. The present paper investigates the concept of introducing return holes (RH) for the crossflow to prevent its build-up and therefore reduce its deleterious effects. In the present experimental study, a 3 by 9 jet-array impinging on a target surface is considered with and without return holes. The return holes are located in an in-line pattern between the impingement holes. Experiments are conducted in an impingement channel with closed side walls and for jet-to-target distances (H/D) of 1D to 9D and a jet-Reynolds number of 20,000. Two different crossflow schemes combined with three return hole (RH) configurations are studied. The two crossflow arrangements are: (1) one radial exit and RH’s open for the spent air to exit and (2) all radial exits blocked with the spent air exiting through the RH’s only. Three different area-openings for the RH’s are considered and correspond to 33.3%, 66.7%, and 100% of the total return hole area open. In addition, a baseline case with no RH’s and one radial exit is studied. A transient liquid-crystal based study is conducted using a thin sheet of narrowband Thermochromic Liquid Crystal glued on an acrylic plate serving as the target surface. Local heat transfer coefficients are obtained based on the measured surface temperature and the solution of 1D transient heat conduction in the target acrylic plate. Return holes have significant influence on the crossflow-induced degradation effects at small jet-to-target spacing. The all-blocked crossflow scheme demonstrates good uniformity and axisymmetric Nusselt number distributions.


Author(s):  
Nicholas Miller ◽  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Mary Anne Alvin

The current study focused on the effects of varying jet diameter and surface roughness on the target plate from jet impingement. A single row of five jets, plenum fed, expels air onto the flat target surface and the spent air is constrained to exit in only one direction, causing the jets to encounter maximum cross-flow. Baseline jet plates were equipped with pressure taps, one for each jet, to determine flow. The initial parameters, diameter D, height to diameter H/D, and jet spacing to diameter S/D is 9.53 mm (0.375 in), 2 and 4 respectively. Upon defining the optimum array of jet diameters, three test cases will be conducted using different surface features, 90 degree ribs, chevrons and X-shaped ribs on the target plate to further enhance the heat transfer performance of the jet impingement. The parameters, width W and height H, for the surface features will be set constant at 3.18 mm (0.125 in). The Reynolds number, Re, in this experimental study ranged from 50,000 to 80,000. A transient liquid crystal technique is employed in this study to determine the local and average heat transfer coefficient distribution on the target plate. The baseline tests revealed that the heat transfer is more predominate in the upstream jets impingement zones, however, by varying the diameters the heat transfer is more uniformly distributed downstream. The results also revealed that the rib-turbulators, especially X-shaped ribs, can further enhance heat transfer enhancement in the downstream jets where crossflow can affect impingement.


2021 ◽  
Vol 7 (5) ◽  
pp. 2794-2807
Author(s):  
Deepak Kumar ◽  
Mohammad Zunaid ◽  
Samsher Gautam

Objectives: The current investigation introduces the concept of heat sink with combination of jet impingement, micro – channel and air foil shaped pillars. A numerical model is designed to explore the thermal performance of jet impingement with constant heat flux. The steady state conditions are assumed for the laminar and incompressible flow. For the purpose of study dimensionless variables are formed. The performance of jet impingement was predicted in terms of different parameters like temperature rise, drop in pressure and coefficient of heat transfer. Augmentation in pitch diameter ratio, leads to increase in temperature for a particular value of height diameter ratio. Also the heat transfer coefficient gets lowered with the increase in pitch diameter ratio. So proper selection of dimensionless parameters to increase the heat dissipation is of utmost importance.


Author(s):  
H. X. Liang ◽  
Q. W. Wang ◽  
L. Q. Luo ◽  
Z. P. Feng

Three-dimensional numerical simulation was conducted to investigate the flow field and heat transfer performance of the Cross-Wavy Primary Surface (CWPS) recuperators for microturbines. Using high-effective compact recuperators to achieve high thermal efficiency is one of the key techniques in the development of microturbine in recent years. Recuperators need to have minimum volume and weight, high reliability and durability. Most important of all, they need to have high thermal-effectiveness and low pressure-losses so that the gas turbine system can achieve high thermal performances. These requirements have attracted some research efforts in designing and implementing low-cost and compact recuperators for gas turbine engines recently. One of the promising techniques to achieve this goal is the so-called primary surface channels with small hydraulic dimensions. In this paper, we conducted a three-dimensional numerical study of flow and heat transfer for the Cross-Wavy Primary Surface (CWPS) channels with two different geometries. In the CWPS configurations the secondary flow is created by means of curved and interrupted surfaces, which may disturb the thermal boundary layers and thus improve the thermal performances of the channels. To facilitate comparison, we chose the identical hydraulic diameters for the above four CWPS channels. Since our experiments on real recuperators showed that the Reynolds number ranges from 150 to 500 under the operating conditions, we implemented all the simulations under laminar flow situations. By analyzing the correlations of Nusselt numbers and friction factors vs. Reynolds numbers of the four CWPS channels, we found that the CWPS channels have superior and comprehensive thermal performance with high compactness, i.e., high heat transfer area to volume ratio, indicating excellent commercialized application in the compact recuperators.


Author(s):  
Fatih Selimefendigil ◽  
Hakan F. Oztop

Abstract Nanoliquid impingement heat transfer with phase change material (PCM) installed radial system is considered. Study is performed by using finite element method for various values of Reynolds numbers (100 ≤ Re ≤ 300), height of PCM (0.25H ≤ hpcm = 0.7H ≤ 0.75H) and plate spacing (0.15H ≤ hpcm = 0.7H ≤ 0.40H). Different configurations with using water, nanoliquid and nanoliquid+PCM are compared in terms of heat transfer improvement. Thermal performance is improved by using PCM while best performance is achieved with nanoliquid and PCM installed configuration. At Re=100 and Re=300, heat transfer improvements of 26% and 25.5% are achieved with nanoliquid+PCM system as compared to water without PCM. Height of the PCM layer also influences the heat transfer dynamic behavior while there is 12.6% variation in the spatial average heat transfer of the target surface with the lowest and highest PCM height while discharging time increases by about 76.5%. As the spacing between the plates decreases, average heat transfer rises and there is 38% variation.


Author(s):  
Flavia Barbosa ◽  
Senhorinha Teixeira ◽  
Carlos Costa ◽  
Filipe Marques ◽  
José Carlos Teixeira

Abstract The motion of the target plate is important in some industrial applications which apply multiple jet impingement, such as reflow soldering, drying and food processing. Multiple jet impingement is widely used due to its ability to generate high heat transfer rates over large and complex areas. This convective process is characterized by several flow interactions essentially due to adjacent jets mixing prior the impingement, wall jets collision after the impingement, as well as crossflow interactions induced by the motion of the wall jets that flow through the exits of the domain. These interactions lead to strong flow recirculation, pressure gradients and boundary layer development. However, the complexity of the flow interactions is increased with the surface motion in confined space, due to the generation of strong shear regions. These interactions can induce problems and product defects due to complicated thermal behavior and non-uniform heating or cooling, being important to fully understand the process in order to reduce time and costs. This work addresses the experimental analysis of multiple air jets impinging on a moving flat plate. The experiments are conducted on a purpose-built test facility which has been commissioned, using a 2D-PIV system. Through this technique, the flow structure and velocity profiles will be analyzed in detail. The effects of the impinging plate motion on the resulting global and local velocity profile is compared with a static flat plate. The multiple jet configuration consists on air flowing through 14 circular nozzles, at a Reynolds number of 690 and 1,380. The experiments are conducted for a nozzle-to-plate distance of 8 and a jet-to-jet spacing of 2. The target plate motion remains constant throughout the experiments and equal to 0.03 m/s. The results are compared for both stationary and moving flat plates cases and express the increased complexity of the flow due to strong interaction between jets and the target surface, which affects the heat transfer performance. The results obtained experimentally are important to clearly define this complex flow and these data can be used in future works for numerical model validation.


2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.


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