Transient Behavior in Axial Compressors in Event of Ice Shed

2015 ◽  
Author(s):  
Swati Saxena ◽  
Rajkeshar Singh ◽  
Andrew Breeze-Stringfellow ◽  
Tsuguji Nakano
Keyword(s):  
Transient Behavior ◽  
Energy Balance Equation ◽  
Control Mechanisms ◽  
Stall Inception ◽  
Axial Compressors ◽  
High Pressure Compressor ◽  
Blade Row ◽  
Total Thrust ◽  
Stall Control ◽  
Pressure Compressor

Incidents of partial or total thrust loss due to engine icing at cruise have been recorded over past several years. These events increase the demand for better understanding of compressor dynamics under such conditions. In the present study, physics based compressor blade row model (BRM) is used to evaluate the effect of booster ice-shed on axial high pressure compressor (HPC) at flight and approach idling conditions (65%–82% Nc). A representative aviation high-bypass turbofan engine HPC is used in this study. Transient behavior of compressor with varying ice ingestion conditions is compared and inter-stage dynamics is analyzed. Stage re-matching occurs due to heat exchange between air and ice which dictates the stall inception stage in the compressor. It is found that although T3 drop is closely related to compressor stall inception, the transient mechanism of ice-shed also plays an important role. Comparisons are made with steady energy balance equation to determine total water content (TWC) at HPC inlet to emphasize the importance of compressor transients. The ice amount, its ingestion duration and rate affect the onset of stall. HPC might sustain through a slower ice-shed while a faster ice-shed can lead to compressor stall with little or no chances of recovery. Understanding this transient behavior and inter-stage dynamics due to ice-shed will help in designing and implementing passive or active stall control mechanisms.

Numerical Simulation of Particulates in Multistage Axial Compressors

2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Swati Saxena ◽  
Giridhar Jothiprasad ◽  
Corey Bourassa ◽  
Byron Pritchard
Keyword(s):  
High Pressure ◽  
Axial Compressor ◽  
Airborne Particulate Matter ◽  
Spherical Particles ◽  
Nonspherical Particles ◽  
Qualitative Comparison ◽  
Axial Compressors ◽  
Sand Erosion ◽  
High Pressure Compressor ◽  
Pressure Compressor

Aircraft engines ingest airborne particulate matter, such as sand, dirt, and volcanic ash, into their core. The ingested particulate is transported by the secondary flow circuits via compressor bleeds to the high pressure turbine and may deposit resulting in turbine fouling and loss of cooling effectiveness. Prior publications focused on particulate deposition and sand erosion patterns in a single stage of a compressor or turbine. This work addresses the migration of ingested particulate through the high pressure compressor (HPC) and bleed systems. This paper describes a 3D CFD methodology for tracking particles along a multistage axial compressor and presents particulate ingestion analysis for a high pressure compressor section. The commercial CFD multiphase solver ANSYS CFX® has been used for flow and particulate simulations. Particle diameters of 20, 40, and 60 μm are analyzed. Particle trajectories and radial particulate profiles are compared for these particle diameters. The analysis demonstrates how the compressor centrifuges the particles radially toward the compressor case as they travel through the compressor; the larger diameter particles being more significantly affected. Nonspherical particles experience more drag as compared to spherical particles, and hence a qualitative comparison between spherical and nonspherical particles is shown.

Similarity Transformations for Compressor Blading

1992 ◽  
Vol 114 (3) ◽  
pp. 561-568 ◽  
Author(s):  
N. G. Zhu ◽  
L. Xu ◽  
M. Z. Chen
Keyword(s):  
High Speed ◽  
Low Speed ◽  
Axial Compressors ◽  
Transformation Rules ◽  
Similarity Transformations ◽  
High Pressure Compressor ◽  
Experimental Validations ◽  
Model Compressor ◽  
Global Similarity ◽  
Pressure Compressor

Improving the performance of high-speed axial compressors through low-speed model compressor testing has proved to be economical and effective (Wisler, 1985). The key to this technique is to design low-speed blade profiles that are aerodynamically similar to their high-speed counterparts. The conventional aerodynamic similarity transformation involves the small disturbance potential flow assumption; therefore, its application is severely limited and generally not used in practical design. In this paper, a set of higher order transformation rules are presented that can accommodate large disturbances at transonic speed and are therefore applicable to similar transformations between the high-speed high-pressure compressor and its low-speed model. Local linearization is used in the nonlinear equations and the transformation is obtained in an iterative process. The transformation gives the global blading parameters such as camber, incidence, and solidity as well as the blade profile. Both numerical and experimental validations of the transformation show that the nonlinear similarity transformations do retain satisfactory accuracy for highly loaded blades up to low transonic speeds. Further improvement can be made by only slightly modifying profiles numerically without altering the global similarity parameters.

Vorticity Dynamics Based Flow Diagnosis for a 1.5-Stage High Pressure Compressor With an Optimized Transonic Rotor

2016 ◽  
Author(s):  
Huanlong Chen ◽  
Mark G. Turner ◽  
Kiran Siddappaji ◽  
Syed Moez Hussain Mahmood
Keyword(s):  
High Pressure ◽  
Boundary Layer Separation ◽  
Navier Stokes ◽  
Stall Margin ◽  
Transonic Compressor ◽  
High Pressure Compressor ◽  
Blade Row ◽  
Vorticity Dynamics ◽  
Improved Performance ◽  
Pressure Compressor

This paper presents an optimized rotor as part of a 3-blade row optimization (IGV-rotor-stator) of a high-pressure compressor. It is based on modifying blade angles and advanced control of curvature of the airfoil camber line. The effects of these advanced blade techniques on the performance of the transonic 1.5-stage compressor were calculated using a 3D Navier-Stokes solver combined with a vortex/vorticity dynamics diagnosis method. The optimized rotor produces a 3-blade row efficiency improvement over the baseline of 1.45% while also improving stall margin. The throttling range of the compressor is expanded largely because the shock in the rotor tip area is further downstream than that in the baseline case at the operating point. Additionally, optimizing the 3-blade row block while only adjusting the rotor geometry ensures good matching of flow angles allowing the compressor to have more range. The flow diagnostics of the rotor blade based on vortex/vorticity dynamics indicate that the boundary-layer separation behind the shock are verified by on-wall signatures of vorticity and skin-friction vector lines. In addition, azimuthal vorticity and boundary vorticity flux (BVF) are shown to be two vital flow parameters of compressor aerodynamic performance that directly relate to the improved performance of the optimized transonic compressor blade.

Influence of Inlet Distortions on the Forced Vibration of a High Pressure Compressor Rig

2020 ◽  
Author(s):  
Falco Franz ◽  
Arnold Kühhorn ◽  
Thomas Giersch ◽  
Felix Figaschewsky ◽  
Sven Schrape
Keyword(s):  
Experimental Data ◽  
Forced Response ◽  
Axial Compressors ◽  
Aerodynamic Damping ◽  
Inlet Distortion ◽  
High Pressure Compressor ◽  
Engine Order ◽  
Amplitude Versus ◽  
Pressure Compressor ◽  
Superposition Effect

Abstract This paper aims at getting a better understanding of the simulative prediction of low engine order excitations in axial compressors. The focus is on the influence of inlet distortions on the forced response of a 4.5-stage research compressor rig. The papers starts with a brief description of the rig. After that the numerical setups required to conduct aerodynamic damping and forced response analyses are presented. Experimental data obtained during a rig test campaign show a significant response of a fundamental mode of the rotor 2 blisk to a low engine order 4. This resonance is studied throughout the paper. A superposition effect of different low engine order 4 sources was observed when changing the clocking of the inlet distortion. The vibrational amplitudes are computed using a subset of nominal system modes model incorporating a measured mistuning distribution. Measured amplitude versus blade patterns are compared with those computed by the aeromechanical models. The observed superposition effect is a key finding and is leveraged to establish comparability of the results.

Review on the aerodynamics of intermediate compressor duct

2020 ◽  
Vol 14 (4) ◽  
pp. 7446-7468
Author(s):  
Manish Sharma ◽  
Beena D. Baloni
Keyword(s):  
High Pressure ◽  
Pressure Loss ◽  
Flow Analysis ◽  
Outer Wall ◽  
Optimization Techniques ◽  
Optimum Pressure ◽  
Research Areas ◽  
Static Pressure Distribution ◽  
High Pressure Compressor ◽  
Pressure Compressor

In a turbofan engine, the air is brought from the low to the high-pressure compressor through an intermediate compressor duct. Weight and design space limitations impel to its design as an S-shaped. Despite it, the intermediate duct has to guide the flow carefully to the high-pressure compressor without disturbances and flow separations hence, flow analysis within the duct has been attractive to the researchers ever since its inception. Consequently, a number of researchers and experimentalists from the aerospace industry could not keep themselves away from this research. Further demand for increasing by-pass ratio will change the shape and weight of the duct that uplift encourages them to continue research in this field. Innumerable studies related to S-shaped duct have proven that its performance depends on many factors like curvature, upstream compressor’s vortices, swirl, insertion of struts, geometrical aspects, Mach number and many more. The application of flow control devices, wall shape optimization techniques, and integrated concepts lead a better system performance and shorten the duct length.  This review paper is an endeavor to encapsulate all the above aspects and finally, it can be concluded that the intermediate duct is a key component to keep the overall weight and specific fuel consumption low. The shape and curvature of the duct significantly affect the pressure distortion. The wall static pressure distribution along the inner wall significantly higher than that of the outer wall. Duct pressure loss enhances with the aggressive design of duct, incursion of struts, thick inlet boundary layer and higher swirl at the inlet. Thus, one should focus on research areas for better aerodynamic effects of the above parameters which give duct design with optimum pressure loss and non-uniformity within the duct.

scholarly journals Redesign of a High-Pressure Compressor Blade Accounting for Nonlinear Structural Interactions

2014 ◽  
Author(s):  
Alain Batailly ◽  
Mathias Legrand ◽  
Antoine Millecamps ◽  
Sèbastien Cochon ◽  
François Garcin
Keyword(s):  
High Pressure ◽  
Forced Response ◽  
Compressor Blade ◽  
Design Stage ◽  
Blade Design ◽  
Early Integration ◽  
Nonlinear Structural ◽  
High Pressure Compressor ◽  
Structural Interactions ◽  
Pressure Compressor

Recent numerical developments dedicated to the simulation of rotor/stator interaction involving direct structural contacts have been integrated within the Snecma industrial environment. This paper presents the first attempt to benefit from these developments and account for structural blade/casing contacts at the design stage of a high-pressure compressor blade. The blade of interest underwent structural divergence after blade/abradable coating contact occurrences on a rig test. The design improvements were carried out in several steps with significant modifications of the blade stacking law while maintaining aerodynamic performance of the original blade design. After a brief presentation of the proposed design strategy, basic concepts associated with the design variations are recalled. The iterated profiles are then numerically investigated and compared with respect to key structural criteria such as: (1) their mass, (2) the residual stresses stemming from centrifugal stiffening, (3) the vibratory level under aerodynamic forced response and (4) the vibratory levels when unilateral contact occurs. Significant improvements of the final blade design are found: the need for an early integration of nonlinear structural interactions criteria in the design stage of modern aircraft engines components is highlighted.

A Machine Learning Based Approach of Performance Estimation for High-Pressure Compressor Airfoils

2018 ◽  
Author(s):  
Jonas Marx ◽  
Stefan Gantner ◽  
Jörn Städing ◽  
Jens Friedrichs
Keyword(s):  
Machine Learning ◽  
High Pressure ◽  
Machine Learning Algorithms ◽  
Performance Estimation ◽  
Predictive Maintenance ◽  
Support Vector ◽  
K Nearest Neighbor ◽  
Operating Characteristics ◽  
High Pressure Compressor ◽  
Pressure Compressor

In recent years, the demands of Maintenance, Repair and Overhaul (MRO) customers to provide resource-efficient after market services have grown increasingly. One way to meet these requirements is by making use of predictive maintenance methods. These are ideas that involve the derivation of workscoping guidance by assessing and processing previously unused or undocumented service data. In this context a novel approach on predictive maintenance is presented in form of a performance-based classification method for high pressure compressor (HPC) airfoils. The procedure features machine learning algorithms that establish a relation between the airfoil geometry and the associated aerodynamic behavior and is hereby able to divide individual operating characteristics into a finite number of distinct aero-classes. By this means the introduced method not only provides a fast and simple way to assess piece part performance through geometrical data, but also facilitates the consideration of stage matching (axial as well as circumferential) in a simplified manner. It thus serves as prerequisite for an improved customary HPC performance workscope as well as for an automated optimization process for compressor buildup with used or repaired material that would be applicable in an MRO environment. The methods of machine learning that are used in the present work enable the formation of distinct groups of similar aero-performance by unsupervised (step 1) and supervised learning (step 2). The application of the overall classification procedure is shown exemplary on an artificially generated dataset based on real characteristics of a front and a rear rotor of a 10-stage axial compressor that contains both geometry as well as aerodynamic information. In step 1 of the investigation only the aerodynamic quantities in terms of multivariate functional data are used in order to benchmark different clustering algorithms and generate a foundation for a geometry-based aero-classification. Corresponding classifiers are created in step 2 by means of both, the k Nearest Neighbor and the linear Support Vector Machine algorithms. The methods’ fidelities are brought to the test with the attempt to recover the aero-based similarity classes solely by using normalized and reduced geometry data. This results in high classification probabilities of up to 96 % which is proven by using stratified k-fold cross-validation.

Experimental and Computational Investigation of Rayleigh-Bénard Flow in the Rotating Cavities of a Core Compressor

2017 ◽  
Author(s):  
M. R. Puttock-Brown ◽  
M. G. Rose ◽  
C. A. Long
Keyword(s):  
Free Convection ◽  
Nusselt Numbers ◽  
Rotating Cavity ◽  
High Pressure Compressor ◽  
Aero Engine ◽  
Peripheral Surface ◽  
Unsteady Rans ◽  
The University ◽  
Rayleigh Benard ◽  
Pressure Compressor

This paper presents new experimental measurements, at conditions representative of an aero engine, of heat transfer from the inner peripheral surface (shroud) of a rotating cavity. The results are taken from the University of Sussex Multiple Cavity Rig, which is designed to be similar to a gas turbine high pressure compressor internal air system. The shroud Nusselt numbers are shown to be dependent on the shroud Grashof number and insensitive to throughflow axial Reynolds number. The magnitude of the shroud Nusselt numbers are consistent with accepted correlations for turbulent free convection from a horizontal plate, yet show a trend (gradient of Nusselt to Grashof numbers) that is similar to laminar free convection. A supporting high-resolution 3D unsteady RANS simulation was conducted to investigate the cavity flow structure with particular attention paid to the near shroud region. This demonstrated flow structures that are consistent with published work but also show the existence of a type of Rayleigh-Bénard flow that manifests as a series of streaks that propagate along the periphery of the cavity. These structures can be found in the literature albeit in different circumstances. Whilst these streaks have been shown in the simulation their existence cannot be ratified without experimental confirmation.

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