Control of Separations in a Highly-Loaded Axial Compressor Cascade by Tailored Boundary Layer Suction

2015 ◽  
Author(s):  
Xiaochen Mao ◽  
Bo Liu ◽  
Guochen Zhang
Keyword(s):  
Boundary Layer ◽  
Boundary Layer Separation ◽  
Flow Fields ◽  
Experimental Investigations ◽  
Compressor Cascade ◽  
Matching Problem ◽  
Boundary Layer Suction ◽  
Layer Separation ◽  
End Wall ◽  
Suction Flow

In order to study the effectiveness and mechanisms of boundary layer suction (BLS) in controlling both the boundary layer separation on the whole span of suction surface (SS) and the three-dimensional (3D) separation in the corner, a 3D linear compressor cascade was investigated by tailored BLS. First, experimental investigations at a range of incidences from −10° to 10° were undertaken on both the original cascade and the aspirated cascade (SS1) in a high-subsonic cascade wind tunnel. The results show that the profile loss coefficient of the aspirated cascade is reduced remarkably as the suction flow ratio increases at the incidences from −5° to 8°. Based on the experimental investigations, numerical simulations were employed to study the flow fields of the original and aspirated cascade in detail. It was found that part blade span suction on the aspirated cascade can effectively remove the separation at the suction span where suction slot exists, resulting that the flow fields of other spans deteriorated. Due to the interaction of separations both on the SS and the end-wall, the 3D separation in the corner are more complicated, so another three tailored BLS schemes were designed totally in order to fully remove both the boundary-layer separation on SS and the 3D separation. It was found that the span-wise distribution of static pressure was changed after suction and it could influence the transport of the low-energy fluid between the end-wall and the mid-span. The separation over the whole span of SS and the 3D separation in the corner were fully eliminated by combined suction scheme (CS). Finally, the incidence characteristics of the 3D linear cascade under the control of CS scheme were investigated numerically together with the suction flow rate matching problem of the different suction slots.

Effect of Boundary Layer Suction on the Corner Separation in a Highly Loaded Axial Compressor Cascade

2020 ◽  
Author(s):  
Tian Liang ◽  
Bo Liu ◽  
Stephen Spence
Keyword(s):  
Boundary Layer ◽  
Axial Compressor ◽  
Compressor Cascade ◽  
Flow Uniformity ◽  
Suction Surface ◽  
Flow Rates ◽  
Corner Separation ◽  
Boundary Layer Suction ◽  
End Wall ◽  
Suction Flow

Abstract Control of corner separation in axial compressor blade rows has attracted much interest due to its potential to improve compressor efficiency and the energy utilization in turbomachinery. This paper investigates the effectiveness and mechanisms of boundary layer suction in controlling the corner separation of a highly loaded axial compressor cascade. Numerical simulations have been carried out to investigate the effect of different suction schemes on the loss downstream of the cascade and the change in incidence characteristics with the variation of the suction flow rate. The results show that the effectiveness of flow suction in controlling the flow separation depends heavily on the proportion of the blade for which it is applied. It was found that suction along part of the blade span on the suction surface could effectively remove the separation at the region of the span influenced by the suction slot. However, this resulted in a deterioration of the flow field at other parts of the span. The full span suction scheme on the suction surface not only eliminated the separation of the boundary layer in the middle of the blade, but also significantly improved the flow uniformity near the end-wall. Despite the improvement in flow uniformity using the full-span suction scheme, a three-dimensional (3D) corner separation still existed due to the strong cross-passage pressure gradient. To improve the flow field uniformity further, two combined suction schemes with one spanwise slot on the suction surface and another slot on the end-wall were designed in order to fully remove both the separated flow on the blade suction surface and the 3D corner separation. It was found that the total pressure loss coefficient was reduced significantly by 63.8% with suction flow rates of 1.88% and 0.82% for the slots on the suction surface and the end-wall respectively. Further work showed that the behavior of the loss coefficient is different as the combination of suction flow rates is changed for different incidence. The cascade loss at high incidence operation can be more effectively reduced with suction control on the end-wall. When implementing combined suction, it is necessary to determine the best combination of suction flow rate according to the incidence level.

Effect of Boundary Layer Suction on Aerodynamic Performance of High-Turning Compressor Cascade

2013 ◽  
Author(s):  
Longxin Zhang ◽  
Shaowen Chen ◽  
Hao Xu ◽  
Jun Ding ◽  
Songtao Wang
Keyword(s):  
Experimental Data ◽  
Boundary Layer ◽  
Experimental Studies ◽  
Aerodynamic Performance ◽  
Parameter Distribution ◽  
Compressor Cascade ◽  
Boundary Layer Suction ◽  
End Wall ◽  
Low Speed Wind Tunnel ◽  
Good Agreement

Compared with suction slots, suction holes are (1) flexible in distribution; (2) alterable in size; (3) easy to fabricate and (4) high in strength. In this paper, the numerical and experimental studies for a high turning compressor cascade with suction air removed by using suction holes in the end-wall at a low Mach numbers are carried out. The main objective of the investigation is to study the influence of different suction distributions on the aerodynamic performance of the compressor cascade and to find a better compound suction scheme. A numerical model was first made and validated by comparing with the experimental results. The computed flow visualization and exit parameter distribution showed a good agreement with experimental data. Second, the model was then used to simulate the influence of different suction distributions on the aerodynamic performance of the compressor cascade. A better compound suction scheme was obtained by summarizing numerical results and tested in a low speed wind tunnel. As a result, the compound suction scheme can be used to significantly improve the performance of the compressor cascade because the corner separation gets further suppressed.

A New Design Concept of Highly-Loaded Axial Flow Compressor by Applying Boundary Layer Suction and 3D Blade Technique

2008 ◽  
Author(s):  
Xiaoqing Qiang ◽  
Songtao Wang ◽  
Weichun Lin ◽  
Zhongqi Wang
Keyword(s):  
Boundary Layer ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Boundary Layer Separation ◽  
Design Concept ◽  
Turning Angle ◽  
Boundary Layer Suction ◽  
Layer Separation ◽  
Flow Compressor ◽  
Highly Loaded

A new design concept of highly-loaded axial flow compressor by applying boundary layer suction and 3D blade technique was proposed in this paper. The basic idea of this design concept was that low reaction was adopted as while as increasing the rotor’s geometry turning angle, so that the boundary layer separation of a rotor could be eliminated and the rotor was kept working in high efficiency. This design concept would greatly increase the stator’s geometry turning angle, so boundary layer suction on stator cascades was adopted in order to restrain the boundary layer separation. In some situations, 3D blade technique was also applied in order to control the boundary layer separation more efficiently. The advantages of the above design concept were: the compressor’s pressure ratio was increased remarkably; boundary layer suction was only adopted in stator cascades so as to reduce the complexity of boundary layer suction structure. The key techniques of the new design concept were also explained in this paper. In order to increase the compressor’s pressure ratio, the geometry turning angle of rotor was increased greatly, and the rotor inlet was prewhirled to reduce the rotor’s reaction so as to restrain the rotor’s boundary separation. Boundary layer suction was carried out in the stator cascades (mainly on suction side), hub and shroud in order to control the flow separation. 3D blade technique could be adopted if necessary. The limitation of the application of this design concept was also pointed out through the analysis of the Mach number at rotor inlet, the prewhirl angle of rotor, the work distribution along span wise and the control method of stator separation. Numerical simulation was carried out on a single low-reaction compressor stage with IGV in order to demonstrate the new design concept. By using boundary layer suction and 3D blade technique, the energy loss in stator cascades was greatly reduced and the whole stage’s isentropic efficiency was about 90%. The low-reaction stage’s aerodynamic load was double than conventional design. The boundary layer separation could be effectively controlled by proper combination of boundary layer suction and bowed or twisted blade. The numerical result proved that the new design concept was feasible and had a wide application area.

A Numerical Investigation of Boundary Layer Suction in Compound Lean Compressor Cascades

2005 ◽  
Vol 128 (2) ◽  
pp. 357-366 ◽  
Author(s):  
Yanping Song ◽  
Fu Chen ◽  
Jun Yang ◽  
Zhongqi Wang
Keyword(s):  
Boundary Layer ◽  
Numerical Investigation ◽  
Numerical Study ◽  
Pressure Rise ◽  
Total Loss ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Flow Rates ◽  
Boundary Layer Suction ◽  
Suction Flow

This paper is focused on the numerical investigation of boundary layer suction (BLS) via a slot on the suction surfaces of two compound lean compressor cascades with large camber angles as well as a conventional straight compressor cascade for comparison. The objective of the investigation is to study the influence of boundary layer suction on the performance of compound lean compressor cascades, thus to discuss the possibility of the application of boundary layer suction to improve their performance. An extensive numerical study has been carried out under different spanwise lengths, different axial positions of the slots, and different suction flow rates. The results show that the total loss of all three cascades is reduced significantly by boundary layer suction, and the largest reduction occurs at the highest suction flow rate. The axial locations of the slot have little effect on the total loss of the three cascades, which means the slots are opened within the optimal axial range in this case. The slot opened along the full span is the best one to obtain the largest reduction in total loss for all three cascades due to the alleviation of flow separation in the corner between the endwall and the suction surface. Moreover, the flow turning is increased, and pressure rise at the rear of the passage is recovered along the whole blade height via boundary layer suction along the full span, enhancing the working range of the highly loaded compressor cascades.

Effects of Boundary Layer Suction on the Performance of Compressor Cascades

2006 ◽  
Author(s):  
Fu Chen ◽  
Yanping Song ◽  
Huanlong Chen ◽  
Zhongqi Wang
Keyword(s):  
Boundary Layer ◽  
Flow Rate ◽  
Flow Behavior ◽  
Aerodynamic Performance ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Boundary Layer Suction ◽  
Suction Flow ◽  
Suction Slot ◽  
Highly Loaded

The effects of boundary layer suction on the aerodynamic performance of compressor cascade are mainly determined by: (1) the location of the suction slot; (2) the suction flow rate; (3) the suction slot geometry; and (4) the aerodynamic parameters of the cascade (e.g. solidity and incidence). In this paper, an extensive numerical study has been carried out to investigate the effects of these influencing factors in a highly-loaded compressor cascade by comparing the aerodynamic performance of the cascade in order to give guidance for the application of boundary layer suction to improve the performance of modern highly-loaded compressors. The results show that boundary layer suction alleviates the accumulation of low-energy fluid at suction surface corners and enhances the ability of flow turning, and this improvement in flow behavior depends on the location of the suction slot and the suction flow rate. When the location of the suction slot and the suction flow rate are fixed, as the cascade solidity decreases from 1.819 to 1.364 and 1.091, the cascade total pressure loss is reduced at most by 25.1%, 27.7% and 32.9% respectively, and the cascade exit flow deviation is decreased by 3.1°, 4.2° and 5.0° accordingly. Moreover, boundary layer suction also has the largest effect in the cascade with smaller solidity at large positive incidences, which means that boundary layer suction is an effective way to widen the stable operating range of the highly-loaded compressor cascade. The suction slot geometry is described by the suction slot width and the suction slot angle with respect to the direction normal to the blade suction surface. The results show that the flow behavior is improved and the endwall loss is reduced further as the increase of the suction slot width. The suction slot angle has an obvious influence on the pressure inside the slot, therefore, should be considered in the design of the suction slot since the maximum pressure inside the slot is usually required.

Control of Three-Dimensional Separations in Axial Compressors by Tailored Boundary Layer Suction

2007 ◽  
Vol 130 (1) ◽  
Author(s):  
Semiu A. Gbadebo ◽  
Nicholas A. Cumpsty ◽  
Tom P. Hynes
Keyword(s):  
Boundary Layer ◽  
Static Pressure ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Surface Flow ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Blade Passage ◽  
Boundary Layer Suction ◽  
End Wall

One of the important ways of improving turbomachinery compressor performance is to control three-dimensional (3D) separations, which form over the suction surface and end wall corner of the blade passage. Based on the insights gained into the formation of these separations, this paper illustrates how an appropriately applied boundary layer suction of up to 0.7% of inlet mass flow can control and eliminate typical compressor stator hub corner 3D separation over a range of operating incidence. The paper describes, using computational fluid dynamics, the application of suction on the blade suction surface and end wall boundary layers and exemplifies the influence of end wall dividing streamline in initiating 3D separation in the blade passage. The removal of the separated region from the blade suction surface is confirmed by an experimental investigation in a compressor cascade involving surface flow visualization, surface static pressure, and exit loss measurements. The ensuing passage flow field is characterized by increased blade loading (static pressure difference between pressure and suction surface), enhanced average static pressure rise, significant loss removal, and a uniform exit flow. This result also enables the contribution of the 3D separation to the overall loss and passage blockage to be assessed.

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