Multidisciplinary Multipoint Optimization of a Transonic Turbocharger Compressor

Author(s):  
R. A. Van den Braembussche ◽  
Z. Alsalihi ◽  
T. Verstraete ◽  
A. Matsuo ◽  
S. Ibaraki ◽  
...  

A transonic centrifugal compressor for turbocharger applications has been redesigned by means of a multidisciplinary multipoint optimization system composed of: a 3D Navier-Stokes solver, a Finite Element stress Analyzer, a Genetic Algorithm and an Artificial Neural Network. The latter makes use of a database, containing the geometry and corresponding performance of previously analyzed impellers and allows a considerable reduction in computational effort. The performance of every new geometry is verified by a 3D Navier-Stokes solver. A Finite Element Analysis verifies the mechanical integrity of the impeller. The geometrical description of the impeller has been extended to better adapt the inducer part of the impeller to transonic flows. The splitters are no longer copies of the full blades but specially designed for minimum losses and equal mass flow on both sides. The blade thickness and number of blades are unchanged because defined by robustness and inertia considerations. The operating range is guaranteed by a two-step optimization procedure. The first one provides information allowing a modification of the inlet section to guarantee the required choking mass flow and a more accurate prediction of the boundary conditions for the Navier-Stokes analysis of the modified impeller. The second one predicts the performance curve of the new geometry for which the choking mass flow is known. It is shown how these extensions of the optimization method have led to a considerable improvement of the efficiency and corresponding pressure ratio, while respecting the surge and choking limits without increase of the stress level.

2015 ◽  
Vol 32 (7) ◽  
pp. 2100-2119 ◽  
Author(s):  
Ali Johari ◽  
Jaber Rezvani Pour ◽  
Akbar Javadi

Purpose – Liquefaction of soils is defined as significant reduction in shear strength and stiffness due to increase in pore water pressure. This phenomenon can occur in static (monotonic) or dynamic loading patterns. However, in each pattern, the inherent variability of the soil parameters indicates that this problem is of a probabilistic nature rather than being deterministic. The purpose of this paper is to present a method, based on random finite element method, for reliability assessment of static liquefaction of saturated loose sand under monotonic loading. Design/methodology/approach – The random finite element analysis is used for reliability assessment of static liquefaction of saturated loose sand under monotonic loading. The soil behavior is modeled by an elasto-plastic effective stress constitutive model. Independent soil parameters including saturated unit weight, peak friction angle and initial plastic shear modulus are selected as stochastic parameters which are modeled using a truncated normal probability density function (pdf). Findings – The probability of liquefaction is assessed by pdf of modified pore pressure ratio at each depth. For this purpose pore pressure ratio is modified for monotonic loading of soil. It is shown that the saturated unit weight is the most effective parameter, within the selected stochastic parameters, influencing the static soil liquefaction. Originality/value – This research focuses on the reliability analysis of static liquefaction potential of sandy soils. Three independent soil parameters including saturated unit weight, peak friction angle and initial plastic shear modulus are considered as stochastic input parameters. A computer model, coded in MATLAB, is developed for the random finite element analysis. For modeling of the soil behavior, a specific elasto-plastic effective stress constitutive model (UBCSAND) was used.


2020 ◽  
Vol 14 (5-6) ◽  
pp. 555-567
Author(s):  
Michael Weigelt ◽  
Cornelius Thoma ◽  
Erdong Zheng ◽  
Joerg Franke

AbstractNumerous applications of daily life use flat coils, e.g. in the automotive area, in solar technology and in modern kitchens. One common property that all these applications share, is a flat coil made of high-frequency (HF) litz wires. The coil layout and the properties of the HF litz wire influence the winding process and the efficiency of the application. As a result, the HF litz wire must meet the complex technical requirements of the winding process and of the preferred mechanical, electromagnetic and thermal properties of the HF litz wire itself. Therefore, a reasonable configuration and optimization of HF litz wire has been developed with the help of a finite-element-analysis (FEA). In this work, it is first shown that the mechanical behavior of HF litz wire under tensile and bending stress can be simulated. Since the computational effort for modelling an HF litz wire at the single conductor level is hardly manageable, a suitable modelling strategy is developed and applied using geometric analogous models (GAM). By using such a model, HF litz wires can be designed for the specific application and their behavior in a winding process can be predicted.


2005 ◽  
Vol 128 (1) ◽  
pp. 69-75 ◽  
Author(s):  
Srinath Madasu ◽  
Ali Borhan ◽  
James S. Ultman

In conventional one-dimensional single-path models, radially averaged concentration is calculated as a function of time and longitudinal position in the lungs, and coupled convection and diffusion are accounted for with a dispersion coefficient. The axisymmetric single-path model developed in this paper is a two-dimensional model that incorporates convective-diffusion processes in a more fundamental manner by simultaneously solving the Navier-Stokes and continuity equations with the convection-diffusion equation. A single airway path was represented by a series of straight tube segments interconnected by leaky transition regions that provide for flow loss at the airway bifurcations. As a sample application, the model equations were solved by a finite element method to predict the unsteady state dispersion of an inhaled pulse of inert gas along an airway path having dimensions consistent with Weibel’s symmetric airway geometry. Assuming steady, incompressible, and laminar flow, a finite element analysis was used to solve for the axisymmetric pressure, velocity and concentration fields. The dispersion calculated from these numerical solutions exhibited good qualitative agreement with the experimental values, but quantitatively was in error by 20%–30% due to the assumption of axial symmetry and the inability of the model to capture the complex recirculatory flows near bifurcations.


1990 ◽  
Vol 216 ◽  
pp. 437-458 ◽  
Author(s):  
D. J. Coyle ◽  
C. W. Macosko ◽  
L. E. Scriven

The ribbing instability, an extremely common cause of non-uniform liquid films in coating operations, is investigated both theoretically and experimentally. The Navier–Stokes system for the two-dimensional flow in symmetric film-splitting in forward roll coating is solved by finite-element analysis. Stability of the flow with respect to three-dimensional disturbances is examined by applying linear stability theory in a consistent finite-element approach, taking Fourier components in the transverse direction. The resulting generalized asymmetric eigenproblem is solved for the growth rates of disturbances as functions of wavenumber. The theory accurately predicts the critical capillary number and wavenumber at the transition to large-amplitude ribs. A sensitive experimental technique for detecting the ribs was developed that relies on low-angle reflection of a focused strip of white light off the meniscus between the rolls. This allowed detection of much smaller amplitude ribs, and much smaller critical capillary numbers were measured. The results indicate that the transition to ribbing is an imperfect bifurcation due to end effects, and clarify earlier discordances in the literature.


Author(s):  
G. B. Sinclair ◽  
N. G. Comier ◽  
J. H. Griffin ◽  
G. Meda

The stress analysis of dovetail attachments presents some challenges. These challenges stem from the high stress gradients near the edges of contact and from the nonlinearities attending conforming contact with friction. To meet these challenges with a finite element analysis, refined grids are needed with mesh sizes near the edges of contact of the order of one percent of the local radii of curvature there. A submodeling procedure is described which can provide grids of sufficient resolution in return for moderate computational effort. This procedure furnishes peak stresses near contact edges which are converging on a sequence of three submodel grids, and which typically do converge to within about five percent.


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