Performance Optimization of Wind Turbine Rotors With Active Flow Control: Part 2—Active Aeroelastic Simulations

Author(s):  
G. Weinzierl ◽  
G. Pechlivanoglou ◽  
C. N. Nayeri ◽  
C. O. Paschereit

This paper presents the continuation of the research efforts of the authors in the direction of the development of “smart blades” for the wind turbines of the future. Results from previous research work is further in combination with a newly developed simulation code in order to assess the performance of Active Flow Control (AFC) elements implemented on modern wind turbine blade structures. Parametric investigations have been conducted in order to identify the optimal configuration of various AFC elements. These are tested under identical boundary conditions to define an overall optimal solution. The results of the research project show that the Active Gurney Flap is the element with a highest probability for the fastest implementation on wind turbine blades for load alleviation purposes. The most promising however overall solution is the Flexible Trailing Edge Flap. With its high control authority and relatively high regulation speed is able to significantly vary the aerodynamic performance of wind turbines.

Wind Energy ◽  
2014 ◽  
Vol 18 (5) ◽  
pp. 909-923 ◽  
Author(s):  
Alexander Wolf ◽  
Thorsten Lutz ◽  
Werner Würz ◽  
Ewald Krämer ◽  
Oksana Stalnov ◽  
...  

2012 ◽  
Vol 134 (04) ◽  
pp. 51-51 ◽  
Author(s):  
G. Pechlivanoglou ◽  
C.N. Nayeri ◽  
C.O. Paschereit

This article describes the performance optimization of wind turbine rotors with active flow control. The active Gurney flap concept was tested in the wind tunnel under dynamic AoA variations to simulate unsteady inflow conditions. A high-deflection micro flap was actuated by four digital electric servos with a maximum deflection rate of 360°/sec. A custom code was created to allow dynamic AoA variations of the test wing with simultaneous dynamic force measurements. During the dynamic investigations, various control strategies were tested, starting from standard PID controllers with semi-empirical parameter tuning models to Direct Inverse Controllers with neural network tuning strategies and pure self-learning neural network controllers. The results of the closed-loop measurements using the manually tuned PID controller showed a reduction potential for the dynamic lift loads in the range of 70% as well as a stable controller behavior. The Direct Inverse Controller not only showed a load reduction of 36.8%, but also significant improvement potential with respect to its fine-tuning.


2012 ◽  
Vol 134 (08) ◽  
pp. 55-55 ◽  
Author(s):  
G. Pechlivanoglou ◽  
C.N. Nayeri ◽  
C.O. Paschereit

This article discusses the performance optimization of wind turbine rotors with active flow control. An extensive multi-parameter investigation with a thorough matrix-grading system was performed to identify the most suitable solution for industrial quality, short/mid-term implementation on actual utility scale wind turbines. A very wide selection of aerodynamic flow control solutions was analyzed based on extensive multi-disciplinary literature review and through aerodynamic and aeroelastic simulations. It is suggested that the trailing edge devices have the most favorable performance in the field of system integration and mechanical design performance. Compliant structures like the flexible flap keep the number of moving parts to a minimum while maintaining high performance and manufacturing simplicity. The use of flexible and elastic materials based on polymers or rubber material improves the lightning strike resistance of these solutions and allows for low-cost large-scale production. The actuator principle, sensitivity, and reliability are decisive parameters, and pneumatic actuators seem to strike a good balance between performance, cost, and reliability.


Author(s):  
Muraleekrishnan Menon ◽  
Fernando L. Ponta

Abstract The significance of wind power and the associated relevance of utility-scale wind turbines are becoming more prominent in tapping renewable sources for power. Operational wind turbines today rated at 8 MW have rotor diameters of 164 m. Economies-of-scale factor suggest a sustained growth in rotor size, forecasting the use of longer and heavier blades. This has led to an increased emphasis on studies related to improvements and innovations in aerodynamic load-control methodologies. Among several approaches to controlling the stochastic aerodynamics loads on wind turbine rotors, most popular is the pitch control. Widely used in operational wind turbines, conventional pitch control is an effective approach for long-term load variations. However, their application to mitigate short-term fluctuations have limitations that present a bottleneck for growth in rotor size. Sporadic changes occurring within short time scales near the turbine rotor have significant impact on the aeroelastic behavior of the blades, power generation, with long-term effects on the rotor life-span. Cyclic variations occurring within few seconds emphasize the need for swift response of control methods that counter the resulting adverse effects. Current study revolves around the need to evaluate innovative active load control techniques that can swiftly handle high frequency oscillations in dynamic loading of turbine rotors. This may result from sudden changes in wind conditions due to gusts, environmental effects like atmospheric boundary layer and uneven terrain, or from turbine design features and operating conditions such as tower shadow effects. The upward surge in rotor size is linked with a down-side for existing techniques in rotor control that now need to account for heavier blades and the associated inertia. For example, the pitching operation rotates the entire blade around its longitudinal axis to regulate angle of wind at specific blade sections, involving huge inertial loads associated with the entire blade. On the other hand, active flow-control devices (FCDs) have the potential to alleviate load variations through rapid aerodynamic trimming. Trailing-edge flaps are light weight attachments on blades that have gradually gained relevance in studies focused on wind turbine aerodynamics and active load control. This computational study presents an aeroelastic assessment of a benchmark wind turbine based on the NREL 5-MW Reference Wind Turbine (RWT), with added trailing-edge flaps for rapid load control. The standard blades used on the NREL 5-MW RWT rotor are aerodynamically modified to equip them with actively controllable fractional-chord trailing-edge flaps, along a selected span. The numerical code used in the study handles the complex multi-physics dynamics of a wind turbine based on a self-adaptive ODE algorithm that integrates the dynamics of the control system in to the coupled response of aerodynamics and structural deformations of the rotor. Using the 5-MW RWT as a reference, the blades are modified to add trailing-edge flaps with Clark Y profile and constant chord. Attached at chosen sections of the blade, these devices have a specific range of operational actuation angles. Numerical experiments cover scenarios relevant to the aeroelastic response of a rotor with such adapted blades under operating conditions observed in utility-scale wind turbines. These fractional-chord devices attached along short spans of the blades make them light weight devices that can be easily controlled using low power of actuation. This overcomes the bottleneck in active aerodynamic load control, giving flexibility to study a wider ranged of control strategies for utility-scale wind turbines of the future. Preliminary outcomes suggest that rapid active flow control has high potential in shaping the future of aerodynamic load control in wind turbines.


Author(s):  
G. Pechlivanoglou ◽  
C. N. Nayeri ◽  
C. O. Paschereit

This paper presents a series of investigations performed at the Hermann Fo¨ttinger Institute of TU Berlin. The initial scope of the investigations was the identification of Active Flow Control (AFC) solutions with significant implementation potential on wind turbine rotors. Several Active Flow Control solutions were thoroughly investigated based on extensive literature research. The performance of all the investigated solutions was ranked according to objective performance criteria and then the best performing solutions were selected for further numerical and experimental investigation. The selected Active Flow Control solutions were experimentally investigated with steady state wind tunnel measurements as well as steady state CFD simulations. The results of these investigations and the potential of each AFC solution are presented and discussed. The steady state tests were followed by a dynamic wind tunnel test campaign where the performance of one AFC solution (active Gurney flap) on a pitching test wing was investigated. The results of the static and dynamic investigations were very positive and proved the large load reduction potential of AFC on wind turbines.


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