Efficient Operation of a Gas Turbine on Methanol Using Chemical Recuperation

Author(s):  
Christophe Duwig ◽  
Björn Nyberg ◽  
Marcus Thern

Environmental and political concerns, together with new legislations, are pushing for a fuel shift in the power industry and more generally for many thermal applications. Adding to the coming decrease of oil and natural availability (or price increase), it opens avenues for new fuels. Among those, alcohols are strong candidates. In fact, short alcohols are easily produced and stored and require only moderate modifications of existing combustion systems. For example, operating an existing gas turbine (GT) on methanol requires moderate modifications (mainly in the combustion system). However, methanol can be used more efficiently. Unlike methane or other hydrocarbons that decompose at high temperature (1000K), methanol undergoes an endothermic decomposition at low temperatures (400K to 600K) to give CO and H2. It therefore opens avenue for coupling the GT with a chemical recuperation system. In other words, the methanol will be cracked using the waste heat of the flue gases with a gain in fuel heating value hence the original fuel is thermally upgraded. The present study will investigate the upgraded fuel combustion properties. The laminar flame speed of the upgraded fuel/air mixtures will be presented and compared to methane and methanol under conditions relevant to GT combustion. Several upgraded fuel compositions will be considered depending on the water content in the feed methanol. Further, we consider a recuperated micro GT (Turbec T100) based cycle fueled with methanol. The numerical study focuses on different thermodynamic cycles. Firstly, a reference case is considered assuming a direct fueled GT. Further, cycles including the cracker are studied keeping the power constant. The fuel efficiency gain due to the cracker will be investigated as function of the water content in the feed methanol. Finally, a case including CO2-removal will be presented and it will be shown that the cracker enables an efficient carbon capture and sequestration scheme.

Author(s):  
Pablo Diaz Gomez Maqueo ◽  
Philippe Versailles ◽  
Gilles Bourque ◽  
Jeffrey M. Bergthorson

This study investigates the increase in methane and biogas flame reactivity enabled by the addition of syngas produced through fuel reforming. To isolate thermodynamic and chemical effects on the reactivity of the mixture, the burner simulations are performed with a constant adiabatic flame temperature of 1800 K. Compositions and temperatures are calculated with the chemical equilibrium solver of CANTERA® and the reactivity of the mixture is quantified using the adiabatic, freely-propagating premixed flame, and perfectly-stirred reactors of the CHEMKIN-Pro® software package. The results show that the produced syngas has a content of up to 30 % H2 with a temperature up to 950 K. When added to the fuel, it increases the laminar flame speed while maintaining a burning temperature of 1800 K. Even when cooled to 300 K, the laminar flame speed increases up to 30 % from the baseline of pure biogas. Hence, a system can be developed that controls and improves biogas flame stability under low reactivity conditions by varying the fraction of added syngas to the mixture. This motivates future experimental work on reforming technologies coupled with gas turbine exhausts to validate this numerical work.


Author(s):  
Olivier Mathieu ◽  
Eric L. Petersen ◽  
Alexander Heufer ◽  
Nicola Donohoe ◽  
Wayne Metcalfe ◽  
...  

Depending on the feedstock and the production method, the composition of syngas can include (in addition to H2 and CO) small hydrocarbons, diluents (CO2, water, and N2), and impurities (H2S, NH3, NOx, etc.). Despite this fact, most of the studies on syngas combustion do not include hydrocarbons or impurities and in some cases not even diluents in the fuel mixture composition. Hence, studies with realistic syngas composition are necessary to help designing gas turbines. The aim of this work was to investigate numerically the effect of the variation in the syngas composition on some fundamental combustion properties of premixed systems such as laminar flame speed and ignition delay time at realistic engine operating conditions. Several pressures, temperatures, and equivalence ratios were investigated. To perform this parametric study, a state-of-the-art C0-C5 detailed kinetics mechanism was used. Results of this study showed that the addition of hydrocarbons generally reduces the reactivity of the mixture (longer ignition delay time, slower flame speed) due to chemical kinetic effects. The amplitude of this effect is however dependent on the nature and concentration of the hydrocarbon as well as the initial condition (pressure, temperature, and equivalence ratio).


2014 ◽  
Author(s):  
Roberto Carapellucci ◽  
Lorena Giordano

Efficiency improvement in the gas turbine sector has been mainly driven by increasing the turbine inlet temperature and compressor pressure ratio. For a fixed technology level, a further efficiency gain can be achieved through the utilization of waste thermal energy. Regeneration is an internal recovery technique that allows the reduction of heat input required at combustor, by preheating the air at compressor outlet. Under certain operating conditions, the temperature of exhaust gas leaving the regenerator is still enough high to allow the steam production via an heat recovery steam generator (HRSG). Regeneration in steam-gas power plants (CCGT) has the potential to enhance thermal efficiency, but reduces the margins for external recovery and then the bottoming steam cycle capacity. Moreover, the reduction of exhausts temperature at gas turbine outlet requires the reconsideration of HRSG operating parameters, in order to limit the increase of waste heat at the stack. The aim of this study is to explore the potential benefits that regeneration in the gas cycle gives on the whole steam-gas power plant. The extent of energy and economic performances improvement is evaluated, varying the gas turbine specifications and the layout and operating conditions of HRSG. Hence simple and regenerative configurations based on single and multi-pressure HRSG are compared, focusing on efficiency, specific CO2 emissions and unit cost of electricity (COE).


Author(s):  
Elena Schneider ◽  
Amsini Sadiki ◽  
Alexander Maltsev ◽  
Johannes Janicka

Swirl flows play an important role in modern combustion systems such as gas turbines, aero propulsion systems etc. Next to desirable effects such as enhanced mixing such flows often exhibit aerodynamical instabilities called precessing vortex core. The configuration under study here represents a model Gas Turbine(GT) combustion chamber and features the main properties of real gas turbine combustors: a confined swirled flow with multiple recirculation zones and reattachment points, resulting in reacting case in a partially premixed methane/air aerodynamically stabilised flame. This flame exibits also precessing vortex core (PVC). The present study especially concentrates on an evaluation of the performance of different URANS-based model-combinations in predicting this confined swirling reacting flow exhibiting such aerodynamic instabilities. For this purpose an extended Bray-Moss-Libby model and a G-equation based approach, both coupled to the mixture fraction transport equation to account for partially premixed effects, are applied. Their prediction potential in capturing partially premixed combustion properties is appraised by comparison with LDV, Raman and PLIF measurements. It turns out that the influence of the combustion model on simulation results of the flame front stabilisation or mean flow field is not obvious. Nevertheless it could be mentioned that the computation time with G-equation was approximately three times longer than with BML model due to the reinitialization needed in steady case calculations and 2 times longer in case of unsteady calculations.


1996 ◽  
Vol 118 (2) ◽  
pp. 359-368 ◽  
Author(s):  
O. Bolland ◽  
M. Fo̸rde ◽  
B. Ha˚nde

This paper presents a thermodynamic analysis of the Air Bottoming Cycle (ABC) as well as the results of a feasibility study for using the Air Bottoming Cycle for gas turbine waste heat recovery/power generation on oil/gas platforms in the North Sea. The basis for the feasibility study was to utilize the exhaust gas heat from an LM2500PE gas turbine. Installation of the ABC on both a new and an existing platform have been considered. A design reference case is presented, and the recommended ABC is a two-shaft engine with two compressor intercoolers. The compression pressure ratio was found optimal at 8:1. The combined gas turbine and ABC shaft efficiency was calculated to 46.6 percent. The LM2500PE gas turbine contributes with 36.1 percent while the ABC adds 10.5 percent points to the gas turbine efficiency. The ABC shaft power output is 6.6 MW when utilizing the waste heat of an LM2500PE gas turbine. A preliminary thermal and hydraulic design of the ABC main components (compressor, turbine, intercoolers, and recuperator) was carried out. The recuperator is the largest and heaviest component (45 tons). A weight and cost breakdown of the ABC is presented. The total weight of the ABC package was calculated to 154 metric tons, and the ABC package cost to 9.4 million US$. An economical examination for three different cases was carried out. The results show that the ABC alternative (LM2500PE + ABC) is economical, with a rather good margin, compared to the other alternatives. The conclusion is that the Air Bottoming Cycle is an economical alternative for power generation on both new platforms and on existing platforms with demand for more power.


1997 ◽  
Vol 119 (1) ◽  
pp. 76-83 ◽  
Author(s):  
E. M. Amin ◽  
G. E. Andrews ◽  
M. Pourkashnian ◽  
A. Williams ◽  
R. A. Yetter

A numerical study of the effect of pressure on the formation of NOx and soot in an axisymmetric 30 deg counterrotating axial swirler lean low-NOx gas turbine combustor has been conducted. This has previously been studied experimentally and this CFD investigation was undertaken to explain the higher than expected NOx emissions. The combustion conditions selected for the present study were 300 K inlet air, 0.4 overall equivalence ratio, and pressures of 1 and 10 bar. The numerical model used here involved the solution of time-averaged governing equations using an elliptic flow-field solver. The turbulence was modeled using algebraic stress modeling (ASM). The thermochemical model was based on the laminar flame let formulation. The conserved scalar/assumed pdf approach was used to model the turbulence chemistry interaction. The study was for two pressure cases at 1 and 10 bar. The turbulence–chemistry interaction is closed by assumption of a clipped Gaussian function form for the fluctuations in the mixture fraction. The kinetic calculations were done separately from the flowfield solver using an opposed laminar diffusion flame code of SANDIA. The temperature and species profiles were made available to the computations through look-up tables. The pollutants studied in this work were soot and NO for which three more additional transport equations are required, namely: averaged soot mass fraction, averaged soot particle number density, and finally averaged NO mass fraction. Soot oxidation was modeled using molecular oxygen only and a strong influence of pressure was predicted. Pressure was shown to have a major effect on soot formation.


2020 ◽  
Vol 65 (6) ◽  
pp. 529-537
Author(s):  
Domnina RAZUS ◽  
◽  
Maria MITU ◽  
Venera GIURCAN ◽  
Codina MOVILEANU ◽  
...  

Author(s):  
A.A. Filimonova ◽  
◽  
N.D. Chichirova ◽  
A.A. Chichirov ◽  
A.A. Batalova ◽  
...  

The article provides an overview of modern high-performance combined-cycle plants and gas turbine plants with waste heat boilers. The forecast for the introduction of gas turbine equipment at TPPs in the world and in Russia is presented. The classification of gas turbines according to the degree of energy efficiency and operational characteristics is given. Waste heat boilers are characterized in terms of design and associated performance and efficiency. To achieve high operating parameters of gas turbine and boiler equipment, it is necessary to use, among other things, modern water treatment equipment. The article discusses modern effective technologies, the leading place among which is occupied by membrane, and especially baromembrane methods of preparing feed water-waste heat boilers. At the same time, the ion exchange technology remains one of the most demanded at TPPs in the Russian Federation.


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