Film Cooling Extraction Effects on the Aero-Thermal Characteristics of Rib Roughened Cooling Channel Flow

2012 ◽  
Author(s):  
B. Cukurel ◽  
C. Selcan ◽  
T. Arts
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Thermal Effects ◽  
Separation Bubble ◽  
Thermal Characteristics ◽  
Internal Cooling ◽  
Height Ratio ◽  
Fluid Ingestion ◽  
Film Cooling Holes ◽  
Active Flow

The present study is geared towards quantifying the effects of film cooling holes on turbine internal cooling passages. In this regard, tests are conducted in a generic stationary model, with evenly distributed rib type perturbators at 90°, constituting a passage blockage ratio of H/Dh = 0.3 and pitch-to-height ratio of P/H = 10. The 1/3H diameter surface-perpendicular film cooling holes are employed at a distance of 5/3H downstream of the preceding rib. Through liquid crystal thermometry measurements, the aero-thermal effects of a change in suction ratio are contrasted for various configurations (Re = 40,000 SR = 0–6), and compared with the analogous aerodynamic literature, enabling heat transfer distributions to be associated with distinct flow structures. At increased suction ratio, the size of the separation bubble downstream of the rib is observed to diminish, triggering globally an earlier reattachment, in addition to low-momentum hot fluid extraction via film cooling suction. Hence, in the presence of active flow extraction, higher overall heat transfer characteristics are observed throughout the channel. Moreover, the findings are generalized via friction factor and Nusselt number correlations, along with an analytical 20-pitch passage model. SR∼3.5 is observed to provide favorable characteristics of pitch-to-pitch uniform suction ratio, lack of hot fluid ingestion and to sustain the highest passage averaged heat transfer.

Film Cooling Extraction Effects on the Aero-Thermal Characteristics of Rib Roughened Cooling Channel Flow

2012 ◽  
Vol 135 (2) ◽  
Author(s):  
Beni Cukurel ◽  
Claudio Selcan ◽  
Tony Arts
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Thermal Effects ◽  
Separation Bubble ◽  
Thermal Characteristics ◽  
Internal Cooling ◽  
Height Ratio ◽  
Fluid Ingestion ◽  
Film Cooling Holes ◽  
Active Flow

The present study is geared towards quantifying the effects of film cooling holes on turbine internal cooling passages. In this regard, tests are conducted in a generic stationary model, with evenly distributed rib-type perturbators at 90 deg, constituting a passage blockage ratio of H/Dh = 0.3 and pitch-to-height ratio of P/H = 10. The 1/3H diameter surface-perpendicular film cooling holes are employed at a distance of 5/3H downstream of the preceding rib. Through liquid crystal thermometry measurements, the aero-thermal effects of a change in suction ratio are contrasted for various configurations (Re = 40,000 SR = 0–6), and compared with the analogous aerodynamic literature, enabling heat transfer distributions to be associated with distinct flow structures. At increased suction ratio, the size of the separation bubble downstream of the rib is observed to diminish, triggering globally an earlier reattachment; in addition to low-momentum hot fluid extraction via film cooling suction. Hence, in the presence of active flow extraction, higher overall heat transfer characteristics are observed throughout the channel. Moreover, the findings are generalized via friction factor and Nusselt number correlations, along with an analytical 20-pitch passage model. SR ∼ 3.5 is observed to provide favorable characteristics of pitch-to-pitch uniform suction ratio, lack of hot fluid ingestion and to sustain the highest passage averaged heat transfer.

A Computational Technique to Evaluate the Relative Influence of Internal and External Cooling on Overall Effectiveness

2020 ◽  
Vol 142 (5) ◽  
Author(s):  
Carol E. Bryant ◽  
James L. Rutledge
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Internal Surface ◽  
Coolant Flow ◽  
Relative Influence ◽  
Computational Technique ◽  
Internal Cooling ◽  
External Cooling ◽  
Film Cooling Holes ◽  
Overall Effectiveness

Abstract Gas turbine components are protected via a coolant that travels through internal passageways before being ejected as external film cooling. Modern computational approaches facilitate the simulation of the conjugate heat transfer that takes place within turbine components, allowing the prediction of the actual metal temperature, nondimensionalized as overall effectiveness. Efforts aimed at improving cooling are often focused on either the internal cooling or the film cooling; however, the common coolant flow means that the internal and external cooling schemes are linked and the coolant holes themselves provide another convective path for heat transfer to the coolant. The relative influence of internal cooling, external cooling, and convection through the film cooling holes on overall effectiveness is not well understood. Computational fluid dynamics (CFD) simulations were performed to isolate each cooling mechanism, and thereby determine their relative contributions to overall effectiveness. The conjugate CFD model was a flat plate with five staggered rows of shaped film cooling holes. Unique boundary conditions were used to isolate the cooling mechanisms. The internal surface was modeled with and without heat transfer on the internal face in order to isolate the effects of plenum cooling. Convection through the coolant holes was isolated by making the inside of the film cooling holes adiabatic to evaluate the influence of the internal cooling provided by the cooling holes themselves. Finally, the effect of film cooling was removed through the novel use of an outlet boundary condition at the exit of each hole that allowed the internal coolant flow without external coolant ejection.

A Computational Technique to Evaluate the Relative Influence of Internal and External Cooling on Overall Effectiveness

2019 ◽  
Author(s):  
Carol E. Bryant ◽  
James L. Rutledge
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Internal Surface ◽  
Coolant Flow ◽  
Relative Influence ◽  
Computational Technique ◽  
Internal Cooling ◽  
External Cooling ◽  
Film Cooling Holes ◽  
Overall Effectiveness

Abstract Gas turbine hot gas path components are protected via coolant that travels through internal passageways before being ejected as external film cooling. Modern computational approaches facilitate simulation of the conjugate heat transfer that takes place within turbine components, allowing prediction of the actual metal temperature, usually nondimensionalized in the form of the overall effectiveness. Efforts aimed at improving cooling are often focused on either only the internal cooling or the film cooling; however, the common coolant flow means the internal and external cooling schemes are inextricably linked and the coolant holes themselves provide another convective path for heat transfer to the coolant. The relative influence of internal cooling, external cooling, and convection through the film cooling holes on overall effectiveness is not well understood. Computational fluid dynamics (CFD) simulations were performed in order to isolate each cooling mechanism, and thereby determine their relative contributions to overall effectiveness. The conjugate CFD model was a flat plate with five staggered rows of shaped film cooling holes. Unique boundary conditions were used to isolate the cooling mechanisms. The internal cooling was modeled with and without heat transfer on the internal surface in order to isolate the effects of plenum cooling. Convection through the coolant holes was isolated by making the inside of the film cooling holes adiabatic. This was done in order to evaluate the influence of the internal cooling provided by the cooling holes themselves. The effect of film cooling was removed through the novel use of an outlet boundary condition at the exit of each hole that allowed unaltered internal coolant flow without external coolant ejection.

Combined Experimental and CFD Study of a HP Blade Multi-Pass Cooling System

2009 ◽  
Author(s):  
D. Jackson ◽  
P. Ireland ◽  
B. Cheong
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Cooling System ◽  
Detailed Comparison ◽  
Bulk Temperature ◽  
Internal Cooling ◽  
3 Dimensional ◽  
Turbine Cooling ◽  
Cooling Hole ◽  
The Difference

Progress in the computing power available for CFD predictions now means that full geometry, 3 dimensional predictions are now routinely used in internal cooling system design. This paper reports recent work at Rolls-Royce which has compared the flow and htc predictions in a modern HP turbine cooling system to experiments. The triple pass cooling system includes film cooling vents and inclined ribs. The high resolution heat transfer experiments show that different cooling performance features are predicted with different levels of fidelity by the CFD. The research also revealed the sensitivity of the prediction to accurate modelling of the film cooling hole discharge coefficients and a detailed comparison of the authors’ computer predictions to data available in the literature is reported. Mixed bulk temperature is frequently used in the determination of heat transfer coefficient from experimental data. The current CFD data is used to compare the mixed bulk temperature to the duct centreline temperature. The latter is measured experimentally and the effect of the difference between mixed bulk and centreline temperature is considered in detail.

Experimental and Numerical Study on the Effects of the Relative Position of Film Hole and Orientation Ribs on the Film Cooling With Ribbed Cross-Flow Coolant Channel

2020 ◽  
Author(s):  
Bingran Li ◽  
Cunliang Liu ◽  
Lin Ye ◽  
Huiren Zhu ◽  
Fan Zhang
Keyword(s):  
Heat Transfer ◽  
Relative Position ◽  
Film Cooling ◽  
Numerical Study ◽  
Cross Flow ◽  
Internal Cooling ◽  
Transfer Coefficients ◽  
Cooling Performance ◽  
Heat Transfer Coefficients ◽  
Numerical Studies

Abstract To investigate the application of ribbed cross-flow coolant channels with film hole effusion and the effects of the internal cooling configuration on film cooling, experimental and numerical studies are conducted on the effect of the relative position of the film holes and different orientation ribs on the film cooling performance. Three cases of the relative position of the film holes and different orientation ribs (post-rib, centered, and pre-rib) in two ribbed cross-flow channels (135° and 45° orientation ribs) are investigated. The film cooling performances are measured under three blowing ratios by the transient liquid crystal measurement technique. A RANS simulation with the realizable k-ε turbulence model and enhanced wall treatment is performed. The results show that the cooling effectiveness and the downstream heat transfer coefficient for the 135° rib are basically the same in the three position cases, and the differences between the local effectiveness average values for the three are no more than 0.04. The differences between the heat transfer coefficients are no more than 0.1. The “pre-rib” and “centered” cases are studied for the 45° rib, and the position of the structures has little effect on the film cooling performance. In the different position cases, the outlet velocity distribution of the film holes, the jet pattern and the discharge coefficient are consistent with the variation in the cross flow. The related research previously published by the authors showed that the inclination of the ribs with respect to the holes affects the film cooling performance. This study reveals that the relative positions of the ribs and holes have little effect on the film cooling performance. This paper expands and improves the study of the effect of the internal cooling configuration on film cooling and makes a significant contribution to the design and industrial application of the internal cooling channel of a turbine blade.

IMPROVING THE FILM COOLING PERFORMANCE OF A TURBINE ENDWALL WITH MULTI-FIDELITY MODELING CONSIDERING CONJUGATE HEAT TRANSFER

2021 ◽  
pp. 1-20
Author(s):  
Hongyan Bu ◽  
Yufeng Yang ◽  
Liming Song ◽  
Jun Li
Keyword(s):  
Heat Transfer ◽  
Design Optimization ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Inlet Temperature ◽  
High Fidelity ◽  
Cooling Performance ◽  
Fine Mesh ◽  
Film Cooling Holes ◽  
Component Temperature

Abstract The gas turbine endwall is bearing extreme thermal loads with the rapid increase of turbine inlet temperature. Therefore, the effective cooling of turbine endwalls is of vital importance for the safe operation of turbines. In the design of endwall cooling layouts, numerical simulations based on conjugate heat transfer (CHT) are drawing more attention as the component temperature can be predicted directly. However, the computation cost of high-fidelity CHT analysis can be high and even prohibitive especially when there are many cases to evaluate such as in the design optimization of cooling layout. In this study, we established a multi-fidelity framework in which the data of low-fidelity CHT analysis was incorporated to help the building of a model that predicts the result of high-fidelity simulation. Based upon this framework, multi-fidelity design optimization of a validated numerical turbine endwall model was carried out. The high and low fidelity data were obtained from the computation of fine mesh and coarse mesh respectively. In the optimization, the positions of the film cooling holes were parameterized and controlled by a shape function. With the help of multi-fidelity modeling and sequentially evaluated designs, the cooling performance of the model endwall was improved efficiently.

Numerical Study on Flow and Heat Transfer of a Cooled First Stage Vane of a Gas Turbine

2016 ◽  
Author(s):  
Lv Ye ◽  
Zhao Liu ◽  
Xiangyu Wang ◽  
Zhenping Feng
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Film Cooling ◽  
Numerical Study ◽  
Coolant Flow ◽  
The Other ◽  
Edge Region ◽  
Flow Rates ◽  
Flow And Heat Transfer ◽  
Film Cooling Holes

This paper presents a numerical simulation of composite cooling on a first stage vane of a gas turbine, in which gas by fixed composition mixture is adopted. To investigate the flow and heat transfer characteristics, two internal chambers which contain multiple arrays of impingement holes are arranged in the vane, several arrays of pin-fins are arranged in the trailing edge region, and a few arrays of film cooling holes are arranged on the vane surfaces to form the cooling film. The coolant enters through the shroud inlet, and then divided into two parts. One part is transferred into the chamber in the leading edge region, and then after impinging on the target surfaces, it proceeds further to go through the film cooling holes distributed on the vane surface, while the other part enters into the second chamber immediately and then exits to the mainstream in two ways to effectively cool the other sections of the vane. In this study, five different coolant flow rates and six different inlet pressure ratios were investigated. All the cases were performed with the same domain grids and same boundary conditions. It can be concluded that for the internal surfaces, the heat transfer coefficient changes gradually with the coolant flow rate and the inlet total pressure ratio, while for the external surfaces, the average cooling effectiveness increases with the increase of coolant mass flow rates while decreases with the increase of the inlet stagnation pressure ratios within the study range.

Heat Transfer and Pressure Drop in a Converging Pedestal Array With Exit Area Variation

2018 ◽  
Author(s):  
L. W. Soma ◽  
F. E. Ames ◽  
S. Acharya
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Flow Rate ◽  
Film Cooling ◽  
Reynolds Numbers ◽  
Flow Path ◽  
Internal Cooling ◽  
Channel Measurements ◽  
Trailing Edge ◽  
Cooling Air

The trailing edge of a vane is one of the most difficult areas to cool due to a narrowing flow path, high external heat transfer rates, and deteriorating external film cooling protection. Converging pedestal arrays are often used as a means to provide internal cooling in this region. The thermally induced stresses in the trailing edge region of these converging arrays have been known to cause failure in the pedestals of conventional solidity arrays. The present paper documents the heat transfer and pressure drop through two high solidity converging rounded diamond pedestal arrays. These arrays have a 45 percent pedestal solidity. One array which was tested has nine rows of pedestals with an exit area in the last row consistent with the convergence. The other array has eight rows with an expanded exit in the last row to enable a higher cooling air flow rate. The expanded exit of the eight row array allows a 30% increase in the coolant flow rate compared with the nine row array for the same pressure drop. Heat transfer levels correlate well based on local Reynolds numbers but fall slightly below non converging arrays. The pressure drop across the array naturally increases toward the trailing edge with the convergence of the flow passage. A portion of the cooling air pressure drop can be attributed to acceleration while a portion can be attributed to flow path losses. Detailed array static pressure measurements provide a means to develop a correlation for the prediction of pressure drop across the cooling channel. Measurements have been acquired over Reynolds numbers based on exit flow conditions and the characteristic pedestal length scale ranging from 5000 to over 70,000.

Computational Analysis of Conjugate Heat Transfer and Particulate Deposition on a High Pressure Turbine Vane

2009 ◽  
Author(s):  
Weiguo Ai ◽  
Thomas H. Fletcher
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Particle Method ◽  
Experimental Results ◽  
Turbine Vane ◽  
Particulate Deposition ◽  
Cooling Hole ◽  
Lagrangian Particle Method ◽  
Film Cooling Holes

Numerical computations were conducted to simulate flyash deposition experiments on gas turbine disk samples with internal impingement and film cooling using a CFD code (FLUENT). The standard k-ω turbulence model and RANS were employed to compute the flow field and heat transfer. The boundary conditions were specified to be in agreement with the conditions measured in experiments performed in the BYU Turbine Accelerated Deposition Facility (TADF). A Lagrangian particle method was utilized to predict the ash particulate deposition. User-defined subroutines were linked with FLUENT to build the deposition model. The model includes particle sticking/rebounding and particle detachment, which are applied to the interaction of particles with the impinged wall surface to describe the particle behavior. Conjugate heat transfer calculations were performed to determine the temperature distribution and heat transfer coefficient in the region close to the film-cooling hole and in the regions further downstream of a row of film-cooling holes. Computational and experimental results were compared to understand the effect of film hole spacing, hole size and TBC on surface heat transfer. Calculated capture efficiencies compare well with experimental results.

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