Multidisciplinary Optimization of a Turbocharger Radial Turbine

Author(s):  
Lasse Mueller ◽  
Zuheyr Alsalihi ◽  
Tom Verstraete

This paper presents a multidisciplinary design optimization of a turbocharger radial turbine for automotive applications with the aim to improve two major manufacturer requirements: the total-to-static efficiency and the moment of inertia of the radial turbine impeller. The search for the best design is constrained by mechanical stress limitations, by the mass flow and power, and by aerodynamic constraints related to the isentropic Mach number distribution on the rotor blade. The optimization of the radial turbine is performed with a two-level optimization algorithm developed at the von Karman Institute for Fluid Dynamics (VKI). The system makes use of a Differential Evolution algorithm, an Artificial Neural Network (ANN), and a database as a compromise between accuracy and computational cost. The ANN performance predictions are periodically validated by means of accurate steady state 3D Navier-Stokes and centrifugal stress computations. The results show that it is possible to improve the efficiency and the moment of inertia only in a few numbers of iterations while limiting the stresses to a maximum value. Based on the large number of evaluated designs during the optimization, this paper provides design recommendations of a turbocharger radial turbine at least for a good preliminary design.

2012 ◽  
Vol 135 (2) ◽  
Author(s):  
Lasse Mueller ◽  
Zuheyr Alsalihi ◽  
Tom Verstraete

This paper presents a multidisciplinary design optimization of a turbocharger radial turbine for automotive applications with the aim to improve two major manufacturer requirements: the total-to-static efficiency and the moment of inertia of the radial turbine impeller. The search for the best design is constrained by mechanical stress limitations, by the mass flow and power, and by aerodynamic constraints related to the isentropic Mach number distribution on the rotor blade. The optimization of the radial turbine is performed with a two-level optimization algorithm developed at the von Karman Institute for Fluid Dynamics. The system makes use of a differential evolution algorithm, an artificial neural network (ANN), and a database as a compromise between accuracy and computational cost. The ANN performance predictions are periodically validated by means of accurate steady state 3D Navier-Stokes and centrifugal stress computations. The results show that it is possible to improve the efficiency and the moment of inertia only in a few numbers of iterations while limiting the stresses to a maximum value. Based on the large number of evaluated designs during the optimization, this paper provides design recommendations of a turbocharger radial turbine at least for a good preliminary design.


Author(s):  
Lasse Mueller ◽  
Tom Verstraete

This paper presents a gradient-based design optimization of a turbocharger radial turbine for automotive applications. The aim is to improve both the total-to-static efficiency and the moment of inertia of the turbine wheel. The search for the optimal designs is accomplished by a high-fidelity adjoint-based optimization framework using a fast sequential quadratic programming algorithm. The proposed method is able to produce improved Pareto-optimal designs, which are trade-offs between the two competing objectives, in only a few iterations. This is realized by redesigning the blade shape and the meridional flow channel for the respective target while satisfying imposed aerodynamic constraints. Furthermore, a comparative study with an evolutionary algorithm suggests that the gradient-based method has found the global Pareto front at a computational cost which is about one order of magnitude lower.


1982 ◽  
Author(s):  
Carol Zahner ◽  
M. Stephen Kaminaka

2021 ◽  
pp. 146808742199863
Author(s):  
Aishvarya Kumar ◽  
Ali Ghobadian ◽  
Jamshid Nouri

This study assesses the predictive capability of the ZGB (Zwart-Gerber-Belamri) cavitation model with the RANS (Reynolds Averaged Navier-Stokes), the realizable k-epsilon turbulence model, and compressibility of gas/liquid models for cavitation simulation in a multi-hole fuel injector at different cavitation numbers (CN) for diesel and biodiesel fuels. The prediction results were assessed quantitatively by comparison of predicted velocity profiles with those of measured LDV (Laser Doppler Velocimetry) data. Subsequently, predictions were assessed qualitatively by visual comparison of the predicted void fraction with experimental CCD (Charged Couple Device) recorded images. Both comparisons showed that the model could predict fluid behavior in such a condition with a high level of confidence. Additionally, flow field analysis of numerical results showed the formation of vortices in the injector sac volume. The analysis showed two main types of vortex structures formed. The first kind appeared connecting two adjacent holes and is known as “hole-to-hole” connecting vortices. The second type structure appeared as double “counter-rotating” vortices emerging from the needle wall and entering the injector hole facing it. The use of RANS proved to save significant computational cost and time in predicting the cavitating flow with good accuracy.


Author(s):  
Chuanwen Zhang ◽  
Guangxu Zhou ◽  
Ting Yang ◽  
Ningran Song ◽  
Xinli Wang ◽  
...  

2011 ◽  
Vol 134 (2) ◽  
Author(s):  
Paul Tucker ◽  
Simon Eastwood ◽  
Christian Klostermeier ◽  
Richard Jefferson-Loveday ◽  
James Tyacke ◽  
...  

Unlike Reynolds-averaged Navier–Stokes (RANS) models that need calibration for different flow classes, LES (where larger turbulent structures are resolved by the grid and smaller modeled in a fashion reminiscent of RANS) offers the opportunity to resolve geometry dependent turbulence as found in complex internal flows—albeit at substantially higher computational cost. Based on the results for a broad range of studies involving different numerical schemes, large eddy simulation (LES) models and grid topologies, an LES hierarchy and hybrid LES related approach is proposed. With the latter, away from walls, no LES model is used, giving what can be termed numerical LES (NLES). This is relatively computationally efficient and makes use of the dissipation present in practical industrial computational fluid dynamics (CFD) programs. Near walls, RANS modeling is used to cover over numerous small structures, the LES resolution of which is generally intractable with current computational power. The linking of the RANS and NLES zones through a Hamilton–Jacobi equation is advocated. The RANS-NLES hybridization makes further sense for compressible flow solvers, where, as the Mach number tends to zero at walls, excessive dissipation can occur. The hybrid strategy is used to predict flow over a rib roughened surface and a jet impinging on a convex surface. These cases are important for blade cooling and show encouraging results. Further results are presented in a companion paper.


Author(s):  
Grzegorz Nowak

This paper discusses the problem of cooling system optimization within a gas turbine airfoil regarding to thermo-mechanical behavior of the component, as well as some economical aspects of turbine operation. The main goal of this paper is to show the possibilities of evolutionary approach application to the cooling system optimization. This method, despite its relatively high computational cost, seems to be a valuable tool to such technical problems. The analysis involves the optimization of location and size of internal cooling passages within an airfoil. Initially cooling is provided with circular passages and heat is transported by convection. During the optimization the number of channels can vary. The task is approached in 3D configuration. Each passage is fed with cooling air of constant parameters at the inlet. Also a constant pressure drop is assumed along the passage length. The thermal boundary conditions in passages vary with diameter and local vane temperature (passage wall temperature). The analysis is performed by means of the genetic algorithm for the optimization task and FEM for the heat transfer predictions within the component. In the present study the airfoil profile is taken as aerodynamically optimal and the objective of the search procedure is to find cooling structure variant that at given external conditions provides lower stresses, material temperature and indirectly coolant usage.


1971 ◽  
Vol 34 (4) ◽  
pp. 255-256 ◽  
Author(s):  
S.A. Hjorth ◽  
J. Oppelstrup ◽  
G. Ehrling

1993 ◽  
Vol 21 (4) ◽  
pp. 355-366 ◽  
Author(s):  
David L. Wallach

The moment of inertia of a plane lamina about any axis not in this plane can be easily calculated if the moments of inertia about two mutually perpendicular axes in the plane are known. Then one can conclude that the moments of inertia of regular polygons and polyhedra have symmetry about a line or point, respectively, about their centres of mass. Furthermore, the moment of inertia about the apex of a right pyramid with a regular polygon base is dependent only on the angle the axis makes with the altitude. From this last statement, the calculation of the centre of mass moments of inertia of polyhedra becomes very easy.


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