Impact of Inter-Stage Dynamics on Stalling Stage Identification
A key objective of compressor rig tests is the identification of compressor stall boundary. A complementary goal is the identification of the stalling stage based on test data. This serves two purposes: 1) Validate the pre-test prediction of the stage loading distribution, and 2) identify the weak stages, should improvements in operating range be desired in subsequent design iterations. Typically the pertinent test data is in the form of static pressure measurements. Many engineers believe that a stalling stage is accompanied by a transient upstream pressure rise coupled with a downstream pressure loss. However, inter-stage dynamics may cloud the identification of the stalling stage. To this end, an analysis of inter-stage dynamics, immediately preceding the stall event, could provide an alternate assessment of the stalling stage. This work reviews existing stall models for studying compressor dynamics. The main focus of this work is to develop ability to capture inter-stage dynamics. A 3-state equation lumped Moore-Greitzer (MG3) model is widely used to study the dynamic compressor response during surge and rotating stall transients. However the evolution of MG3 model may not provide a suitable framework for the investigation of inter-stage dynamics. On the other hand, an unsteady time marching 1-D fluid dynamic model (e.g. similar to the DynTECC formulation which includes body forces), while unable to capture the rotating stall dynamics, is sufficient for this purpose. A numerical simulation has been developed to investigate the impact of stage characteristics, as well as load distribution on the compression and expansion waves that develop prior to a surge event. Through a controlled weakening of selected stages, the time evolution of these waves is related back to the stalling stage. It is found that the weakened stage is not necessarily the stalling stage as identified via the pressure rise and downstream pressure drop pattern.