Overall and Adiabatic Effectiveness Values on a Scaled Up, Simulated Gas Turbine Vane: Part I—Experimental Measurements

Author(s):  
Jason E. Dees ◽  
David G. Bogard ◽  
Gustavo A. Ledezma ◽  
Gregory M. Laskowski

Recent advances in computational power have made conjugate heat transfer simulations of fully conducting, film cooled turbine components feasible. However, experimental data available with which to validate conjugate heat transfer simulations is limited. This paper presents experimental measurements of external surface temperature on the suction side of a scaled up, fully conducting, cooled gas turbine vane. The experimental model utilizes the matched Bi method, which produces non-dimensional surface temperature measurements that are representative of engine conditions. Adiabatic effectiveness values were measured on an identical near adiabatic vane with an identical geometry and cooling configuration. In addition to providing a valuable data set for computational code validation, the data shows the effect of film cooling on the surface temperature of a film cooled part. As expected, in nearly all instances the addition of film cooling was seen to decrease the overall surface temperature. However, due to the effect of film injection causing early boundary layer transition, film cooling at a high momentum flux ratio was shown to actually increase surface temperature over 0.35 < s/C < 0.45.

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Jason E. Dees ◽  
David G. Bogard ◽  
Gustavo A. Ledezma ◽  
Gregory M. Laskowski

Recent advances in computational power have made conjugate heat transfer simulations of fully conducting, film cooled turbine components feasible. However, experimental data available with which to validate conjugate heat transfer simulations is limited. This paper presents experimental measurements of external surface temperature on the suction side of a scaled up, fully conducting, cooled gas turbine vane. The experimental model utilizes the matched Bi method, which produces nondimensional surface temperature measurements that are representative of engine conditions. Adiabatic effectiveness values were measured on an identical near adiabatic vane with an identical geometry and cooling configuration. In addition to providing a valuable data set for computational code validation, the data shows the effect of film cooling on the surface temperature of a film cooled part. As expected, in nearly all instances, the addition of film cooling was seen to decrease the overall surface temperature. However, due to the effect of film injection causing early boundary layer transition, film cooling at a high momentum flux ratio was shown to actually increase surface temperature over 0.35 < s/C < 0.45.


Entropy ◽  
2019 ◽  
Vol 21 (10) ◽  
pp. 1007 ◽  
Author(s):  
Du ◽  
Mei ◽  
Zou ◽  
Jiang ◽  
Xie

Numerical calculation of conjugate heat transfer was carried out to study the effect of combined film and swirl cooling at the leading edge of a gas turbine vane with a cooling chamber inside. Two cooling chambers (C1 and C2 cases) were specially designed to generate swirl in the chamber, which could enhance overall cooling effectiveness at the leading edge. A simple cooling chamber (C0 case) was designed as a baseline. The effects of different cooling chambers were studied. Compared with the C0 case, the cooling chamber in the C1 case consists of a front cavity and a back cavity and two cavities are connected by a passage on the pressure side to improve the overall cooling effectiveness of the vane. The area-averaged overall cooling effectiveness of the leading edge () was improved by approximately 57%. Based on the C1 case, the passage along the vane was divided into nine segments in the C2 case to enhance the cooling effectiveness at the leading edge, and was enhanced by 75% compared with that in the C0 case. Additionally, the cooling efficiency on the pressure side was improved significantly by using swirl-cooling chambers. Pressure loss in the C2 and C1 cases was larger than that in the C0 case.


Author(s):  
Weiguo Ai ◽  
Thomas H. Fletcher

Numerical computations were conducted to simulate flyash deposition experiments on gas turbine disk samples with internal impingement and film cooling using a CFD code (FLUENT). The standard k-ω turbulence model and RANS were employed to compute the flow field and heat transfer. The boundary conditions were specified to be in agreement with the conditions measured in experiments performed in the BYU Turbine Accelerated Deposition Facility (TADF). A Lagrangian particle method was utilized to predict the ash particulate deposition. User-defined subroutines were linked with FLUENT to build the deposition model. The model includes particle sticking/rebounding and particle detachment, which are applied to the interaction of particles with the impinged wall surface to describe the particle behavior. Conjugate heat transfer calculations were performed to determine the temperature distribution and heat transfer coefficient in the region close to the film-cooling hole and in the regions further downstream of a row of film-cooling holes. Computational and experimental results were compared to understand the effect of film hole spacing, hole size and TBC on surface heat transfer. Calculated capture efficiencies compare well with experimental results.


Author(s):  
Firat Kiyici ◽  
Ahmet Topal ◽  
Ender Hepkaya ◽  
Sinan Inanli

A numerical study, based on experimental work of Inanli et al. [1] is conducted to understand the heat transfer characteristics of film cooled test plates that represent the gas turbine combustor liner cooling system. Film cooling tests are conducted by six different slot geometries and they are scaled-up model of real combustor liner. Three different blowing ratios are applied to six different geometries and surface cooling effectiveness is determined for each test condition by measuring the surface temperature distribution. Effects of geometrical and flow parameters on cooling effectiveness are investigated. In this study, Conjugate Heat Transfer (CHT) simulations are performed with different turbulence models. Effect of the turbulent Prandtl Number is also investigated in terms of heat transfer distribution along the measurement surface. For this purpose, turbulent Prandtl number is calculated with a correlation as a function of local surface temperature gradient and its effect also compared with the constant turbulent Prandtl numbers. Good agreement is obtained with two-layered k–ϵ with modified Turbulent Prandtl number.


Author(s):  
William D. York ◽  
D. Keith Walters ◽  
James H. Leylek

A documented numerical methodology for conjugate heat transfer was employed to predict the metal temperature of an internally-cooled gas turbine vane at realistic operating conditions. The conjugate heat transfer approach involves the simultaneous solution of the flow field (convection) and the conduction within the metal vane, allowing a solution of the complete heat transfer problem in a single simulation. This technique means better accuracy and faster turn-around time than the typical industry practice of multiple, decoupled solutions. In the present simulations, the solid and fluid zones were coupled by energy conservation at the interfaces. In the fluid zones, the Reynoldsaveraged Navier-Stokes equations were closed with a three-equation, eddy-viscosity model, developed in-house and previously documented, with the capability to predict laminar-to-turbulent boundary-layer transition. The single-point model is fully-predictive for transition and requires no problem-dependent user inputs. For comparison, a simulation was also run with a commercially available Realizable k-ε turbulence model. A high-quality, unstructured gird was employed in both cases. Numerical predictions for midspan temperature on the airfoil surface are compared to data from an open-literature experiment with the same geometry and operating conditions. The new model captured transition of the initially laminar boundary layer to a turbulent boundary layer on the suction surface. The results with the new model show excellent agreement with measured data for surface temperature over the majority of the airfoil surface. The new model showed a marked improvement over the Realizable k-ε model in all regions where laminar boundary layers exist, highlighting the importance of accurately modeling transition in turbomachinery heat transfer simulations.


Author(s):  
Thomas E. Dyson ◽  
David G. Bogard ◽  
Sean D. Bradshaw

Computational simulations using RANS and the k-ω SST turbulence model were performed to complement experimental measurements of overall cooling effectiveness and adiabatic film effectiveness for a film cooled turbine vane airfoil. Particular attention was placed on the showerhead. The design made use of five rows of showerhead holes and a single gill row on both pressure and suction sides. The simulated geometry also included the internal impingement cooling configuration. Internal and external boundary conditions were matched to experiments using the same vane model. To correctly simulate conjugate heat transfer effects, the experimental vane model was constructed to match the Biot number for engine conditions. Computational predictions of the overall and adiabatic effectiveness were compared to experimental measurements from both the conducting vane and a model constructed from low conductivity foam. The results show that the k-ω SST RANS model over-predicts both adiabatic and overall effectiveness due in part to limited jet diffusion. The simulations were also used to investigate heat transfer augmentation, which is difficult to measure experimentally in the showerhead region. The results showed substantial augmentation of 1.5 or more over large portions of the leading edge, with many areas exceeding 2.0. However, the simulations also showed a reduction in heat transfer (i.e., hf/h0 < 1) for locations beneath the coolant jets. This result was likely due to Taw being an inappropriate driving temperature for separated jets.


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