Development of Centrifugal Type Fuel Gas Compressor Package for FPSO

2011 ◽  
Author(s):  
Sangmyeong Lee ◽  
Yeongsoo Hwang ◽  
Beaseog In
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Market Demand ◽  
Fuel Gas ◽  
Gas Market ◽  
Gas Seals ◽  
Type Fuel

Fuel gas compressors are required to supply fuel gas to the gas turbine engines for compressor trains or generation sets, especially those used for offshore application such as FPSO (Floating Production, Storage & Off-loading) or FSRU (Floating Storage Re-gasification Unit). These gas turbine engines driven package are increasing in number to meet the LNG (Liquefied Natural Gas) market demand. Thus a significant number of fuel gas compressors are required to meet these demands. In this study the centrifugal type fuel gas compressor has been researched to compete against existing screw or reciprocation type compressors for offshore application and is the first developed in the world. The natural gas being pumped consisted of methane with more than 85% from 5.2barG to 58barG with a 42°C inlet temperature of each stage. The impeller type chosen is open as the result of structural analysis. A dry gas seal is selected to tandem type. The core parts consist of 3 stages, bull gear, pinion gears, bearings and dry gas seals. Package layout is designed considering compactness and rational placement.

The Effects of Ambient Conditions on Gas Turbine Emissions—Generalized Correction Factors

1978 ◽  
Vol 100 (4) ◽  
pp. 640-646 ◽  
Author(s):  
P. Donovan ◽  
T. Cackette
Keyword(s):  
Gas Turbine ◽  
Pressure Ratio ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Correction Factors ◽  
Oxides Of Nitrogen ◽  
Ambient Conditions ◽  
Nitrogen Emission ◽  
Wide Range

A set of factors which reduces the variability due to ambient conditions of the hydrocarbon, carbon monoxide, and oxides of nitrogen emission indices has been developed. These factors can be used to correct an emission index to reference day ambient conditions. The correction factors, which vary with engine rated pressure ratio for NOx and idle pressure ratio for HC and CO, can be applied to a wide range of current technology gas turbine engines. The factors are a function of only the combustor inlet temperature and ambient humidity.

Thermo-Economic Optimization in the Design of Small-Scale and Residential Cogeneration Systems

2009 ◽  
Author(s):  
C. P. Lea˜o ◽  
S. F. C. F. Teixeira ◽  
A. M. Silva ◽  
M. L. Nunes ◽  
L. A. S. B. Martins
Keyword(s):  
Gas Turbine ◽  
Urban Areas ◽  
Pressure Ratio ◽  
Optimization Method ◽  
Turbine Engines ◽  
Small Scale ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Economic Optimization ◽  
Micro Turbine

In recent years, gas-turbine engines have undergone major improvements both in efficiency and cost reductions. Several inexpensive models are available in the range of 30 to 250 kWe, with electrical efficiencies already approaching 30%, due to the use of a basic air-compressor associated to an internal air pre-heater. Gas-turbine engines offer significant advantages over Diesel or IC engines, particularly when Natural Gas (NG) is used as fuel. With the current market trends toward Distributed Generation (DG) and the increased substitution of boilers by NG-fuelled cogeneration installations for CO2 emissions reduction, small-scale gas turbine units can be the ideal solution for energy systems located in urban areas. A numerical optimization method was applied to a small-scale unit delivering 100 kW of power and 0.86 kg/s of water, heated from 318 to 353K. In this academic study, the unit is based on a micro gas-turbine and includes an internal pre-heater, typical of these low pressure-ratio turbines, and an external heat recovery system. The problem was formulated as a non-linear optimisation model with the minimisation of costs subject to the physical and thermodynamic constraints. Despite difficulties in obtaining data for some of the components cost-equations, the preliminary results indicate that the optimal compressor pressure ratio is about half of the usual values found in large installations, but higher than those of the currently available micro-turbine models, while the turbine inlet temperature remains virtually unchanged.

Thermodynamic Performance of Complex Gas Turbine Cycles

2002 ◽  
Author(s):  
Sanjay ◽  
Onkar Singh ◽  
B. N. Prasad
Keyword(s):  
Gas Turbine ◽  
Specific Power ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Air Cooling ◽  
Gas Turbine Engines ◽  
Current State ◽  
Thermodynamic Performance ◽  
Internal Convection ◽  
Plant Efficiency

This paper deals with the thermodynamic performance of complex gas turbine cycles involving inter-cooling, re-heating and regeneration. The performance has been evaluated based on the mathematical modeling of various elements of gas turbine for the real situation. The fuel selected happens to be natural gas and the internal convection / film / transpiration air cooling of turbine bladings have been assumed. The analysis has been applied to the current state-of-the-art gas turbine technology and cycle parameters in four classes: Large industrial, Medium industrial, Aero-derivative and Small industrial. The results conform with the performance of actual gas turbine engines. It has been observed that the plant efficiency is higher at lower inter-cooling (surface), reheating and regeneration yields much higher efficiency and specific power as compared to simple cycle. There exists an optimum overall compression ratio and turbine inlet temperature in all types of complex configuration. The advanced turbine blade materials and coating withstand high blade temperature, yields higher efficiency as compared to lower blade temperature materials.

Practical Implications of Integrating Turbomachinery Into the Air Turborocket

2004 ◽  
Author(s):  
Joshua A. Clough ◽  
Mark J. Lewis
Keyword(s):  
Gas Turbine ◽  
Aircraft Engine ◽  
Launch Vehicle ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Turbine Inlet Temperature ◽  
Turbine Engine ◽  
Space Launch ◽  
Practical Implications

The development of new reusable space launch vehicle concepts has lead to the need for more advanced engine cycles. Many two-stage vehicle concepts rely on advanced gas turbine engines that can propel the first stage of the launch vehicle from a runway up to Mach 5 or faster. One prospective engine for these vehicles is the Air Turborocket (ATR). The ATR is an innovative aircraft engine flowpath that is intended to extend the operating range of a conventional gas turbine engine. This is done by moving the turbine out of the core engine flow, alleviating the traditional limit on the turbine inlet temperature. This paper presents the analysis of an ATR engine for a reusable space launch vehicle and some of the practical problems that will be encountered in the development of this engine.

scholarly journals Cooled Radial In-Flow Turbines for Advanced Gas Turbine Engines

1981 ◽  
Author(s):  
J. M. Lane
Keyword(s):  
Gas Turbine ◽  
High Performance ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Internal Cooling ◽  
Gas Turbine Engines ◽  
Radial Turbine ◽  
Internally Cooled ◽  
Subsequent Discussion ◽  
Near Term

While the radial in-flow turbine has consistently demonstrated its capability as a high-performance component for small gas turbine engines, its use has been relegated to lower turbine-inlet-temperature cycles due to insurmountable problems with respect to the manufacturing of radial turbine rotors with internal cooling passages. These cycle temperature limitations are not consistent with modern trends toward higher-performance, fuel-conservative engines. This paper presents the results of several Army-sponsored programs, the first of which addresses the performance potential for the high-temperature radial turbine. The subsequent discussion presents the results of two successful programs dedicated to developing fabrication techniques for internally cooled radial turbines, including mechanical integrity testing. Finally, future near-term capabilities are projected.

Fuel Interchangeability for Lean Premixed Combustion in Gas Turbine Engines

2008 ◽  
Author(s):  
Don Ferguson ◽  
Geo. A. Richard ◽  
Doug Straub
Keyword(s):  
Natural Gas ◽  
Dynamic Response ◽  
Gas Turbine ◽  
Turbine Engines ◽  
Nox Emissions ◽  
Gas Turbine Engines ◽  
Lean Premixed Combustion ◽  
Combustion Dynamics ◽  
Rijke Tube ◽  
Fuel Blends

In response to environmental concerns of NOx emissions, gas turbine manufacturers have developed engines that operate under lean, pre-mixed fuel and air conditions. While this has proven to reduce NOx emissions by lowering peak flame temperatures, it is not without its limitations as engines utilizing this technology are more susceptible to combustion dynamics. Although dependent on a number of mechanisms, changes in fuel composition can alter the dynamic response of a given combustion system. This is of particular interest as increases in demand of domestic natural gas have fueled efforts to utilize alternatives such as coal derived syngas, imported liquefied natural gas and hydrogen or hydrogen augmented fuels. However, prior to changing the fuel supply end-users need to understand how their system will respond. A variety of historical parameters have been utilized to determine fuel interchangeability such as Wobbe and Weaver Indices, however these parameters were never optimized for today’s engines operating under lean pre-mixed combustion. This paper provides a discussion of currently available parameters to describe fuel interchangeability. Through the analysis of the dynamic response of a lab-scale Rijke tube combustor operating on various fuel blends, it is shown that commonly used indices are inadequate for describing combustion specific phenomena.

scholarly journals Development of 300 kW Class Ceramic Gas Turbine (CGT302)

1995 ◽  
Author(s):  
Kozi Nishio ◽  
Junzo Fujioka ◽  
Tetsuo Tatsumi ◽  
Isashi Takehara
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
Pollutant Emissions ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Turbine Inlet Temperature ◽  
Iso Standard ◽  
Current State ◽  
Ceramic Components

With the aim of achieving higher efficiency, lower pollutant emissions, and multi-fuel capability for small to medium-sized gas turbine engines for use in co-generation systems, a ceramic gas turbine (CGT) research and development program is being promoted by the Japanese Ministry of International Trade and Industry (MITI) as a part of its “New Sunshine Project”. Kawasaki Heavy Industries (KHI) is participating in this program and developing a regenerative two-shaft CGT (CGT302). In 1993, KHI conducted the first test run of an engine with full ceramic components. At present, the CGT302 achieves 28.8% thermal efficiency at a turbine inlet temperature (TIT) of 1117°C under ISO standard conditions and an actual TIT of 1250°C has been confirmed at the rated speed of the basic CGT. This paper consists of the current state of development of the CGT302 and how ceramic components are applied.

Performance Seeking Control of Regenerative Gas Turbine Engines

2000 ◽  
Author(s):  
Nanahisa Sugiyama
Keyword(s):  
Gas Turbine ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Efficiency Enhancement ◽  
Turbine Inlet Temperature ◽  
Control Variables ◽  
Turbine Engine ◽  
Selection Of ◽  
Engine Life

A Performance Seeking Control (PSC) can realize the operations advantageous enough to accomplish the economy, safety, engine life, and environmental issues by reducing the control margin to the extremity together with selection of the control variables so that various kinds of parameters will be minimized or maximized. This paper describes the results obtained from the simulation study concerning the PSC aiming at the efficiency enhancement, power improvement, and longer engine life of a two-spool regenerative gas turbine engine having two control variables. By constructing the dynamic simulation of the engine, steady-state characteristics and dynamic characteristics are derived; then, a PSC system is designed and evaluated. It is concluded that the PSC for the gas turbine of this type can be realized by the turbine inlet temperature control.

Wave Cycle Design for Wave Rotor Gas Turbine Engines With Low NOx Emissions

1995 ◽  
Author(s):  
M. Razi Nalim ◽  
Edwin L. Resler
Keyword(s):  
Gas Turbine ◽  
Performance Enhancement ◽  
Design Method ◽  
Thermodynamic Cycle ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Wave Rotor ◽  
Nox Formation ◽  
Wave Cycle

The wave rotor is a promising means of pressure-gain for gas turbine engines. This paper examines novel wave rotor topping cycles which incorporate low-NOx combustion strategies. This approach combines two-stage ‘rich-quench-lean’ (RQL) combustion with intermediate expansion in the wave rotor to extract energy and reduce the peak stoichiometric temperature substantially. The thermodynamic cycle is a type of reheat cycle, with the rich-zone air undergoing a high pressure stage. Rich-stage combustion could occur external to or within the wave rotor. An approximate analytical design method and CFD/combustion codes are used to develop and simulate wave rotor flow cycles. Engine cycles designed with a bypass turbine and external combustion demonstrate a performance enhancement equivalent to a 200–400°R (110–220°K) increase in turbine inlet temperature. The stoichiometric combustion temperature is reduced by 300–450°R (170–250°K) relative to an equivalent simple cycle, implying substantially reduced NOx formation.

Millimeter-Scale, Micro-Electro-Mechanical Systems Gas Turbine Engines

2004 ◽  
Vol 126 (2) ◽  
pp. 205-226 ◽  
Author(s):  
Alan H. Epstein
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Semiconductor Industry ◽  
Mechanical Systems ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Market Demand ◽  
Functional Requirements ◽  
Micro Electro Mechanical Systems ◽  
Power Sources

The confluence of market demand for greatly improved compact power sources for portable electronics with the rapidly expanding capability of micromachining technology has made feasible the development of gas turbines in the millimeter-size range. With airfoil spans measured in 100’s of microns rather than meters, these “microengines” have about 1 millionth the air flow of large gas turbines and thus should produce about one millionth the power, 10–100 W. Based on semiconductor industry-derived processing of materials such as silicon and silicon carbide to submicron accuracy, such devices are known as micro-electro-mechanical systems (MEMS). Current millimeter-scale designs use centrifugal turbomachinery with pressure ratios in the range of 2:1 to 4:1 and turbine inlet temperatures of 1200–1600 K. The projected performance of these engines are on a par with gas turbines of the 1940s. The thermodynamics of MEMS gas turbines are the same as those for large engines but the mechanics differ due to scaling considerations and manufacturing constraints. The principal challenge is to arrive at a design which meets the thermodynamic and component functional requirements while staying within the realm of realizable micromachining technology. This paper reviews the state of the art of millimeter-size gas turbine engines, including system design and integration, manufacturing, materials, component design, accessories, applications, and economics. It discusses the underlying technical issues, reviews current design approaches, and discusses future development and applications.

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