Comparison Between Oxygen-Blown and Air-Blown IGCC Power Plants: A Gas Turbine Perspective

Author(s):  
Prashant S. Parulekar

The gasifier in an Integrated Gasification Combined Cycle (IGCC) Power Plant gasifies coal using an oxidant gas that facilitates partial combustion and effective gasification of the coal feed. When electricity generation is the prime objective of the IGCC facility this oxidant can be ambient air, or gaseous oxygen produced from an Air Separation Unit (ASU). Gasification technology providers are presently divided in their type of offering and information in the public domain does not effectively guide End Users in the advantages and disadvantages of the two gasification methods as applicable to the particular project being developed. This paper highlights key design aspects that should guide End Users in making an effective assessment and perform detailed evaluation of the gasification technologies for the particular IGCC project in consideration.

2021 ◽  
Author(s):  
Shisir Acharya ◽  
Ting Wang

Abstract Coal is one of the major sources of energy currently as it provides up to 38.5% of the total electricity produced in the world. Burning coal produces pollutants and large amounts of CO2, which contribute to climate change, environmental pollution, and health hazards. Therefore, it is our obligation to utilize coal in a cleaner way. Cleaner coal energy can be produced by using an ultra-supercritical Pulverized Coal (PC) power plant, or by employing the Integrated Gasification Combined Cycle (IGCC). Since the 1970s, the IGCC technology has been developed and demonstrated, but it has still not been widely commercialized. One of the methods to improve IGCC performance is to save the compression power of the air separation unit (ASU) by extracting the compressed air from the exit of the gas turbine as a portion of or the entire air input to the ASU. This paper investigates the effect of various levels of air integration on the IGCC performance. The results show that a moderate air integration ranging from 15% to 20% provides the most effective air-integration. An analysis of implementing a sour-shift pre-combustion carbon capture results in a significant loss of about 5.5 points in efficiency. This study also provides the effect of air integration and carbon capture on emissions including NOx, SOx, CO2, and water consumption.


Author(s):  
Mirko Morini ◽  
Michele Pinelli ◽  
Pier Ruggero Spina

Integrated Gasification Combined Cycles (IGCCs) are energy systems mainly composed of a gasifier and a combined cycle power plant. Since the gasification process usually requires oxygen as the oxidant, the plant also has an Air Separation Unit (ASU). Moreover, a producer gas cleaner unit is always present between the gasifier and the gas turbine. Since these plants are based on gas-steam combined cycle power plants they suffer from a reduction in performance when ambient temperature increases. In this paper, an innovative system for power augmentation in IGCC plants is presented. The system is based on gas turbine inlet air cooling by means of liquid nitrogen spray. In fact, nitrogen is a product of the ASU, but is not always exploited. In the proposed plant, the nitrogen is first chilled and liquefied and then it can be used for inlet air cooling or stored for a postponed use. This system is not characterized by the limits of water evaporative cooling (where the lower temperature is limited by air saturation) and refrigeration cooling (where the effectiveness is limited by pressure drop in the heat exchanger). A thermodynamic model of the system is built by using a commercial code for the simulation of energy conversion systems. A sensitivity analysis on the main parameters (e.g. ambient air temperature, inlet air temperature difference, etc.) is presented. Finally the model is used to study the capabilities of the system by imposing the real temperature profiles of different sites for a whole year.


Author(s):  
S. Ravelli ◽  
A. Perdichizzi

In this paper a simulation tool (Thermoflex®) has been setup to model an entire Integrated Gasification Combined Cycle (IGCC) on the basis of the report entitled “Cost and Performance of PC and IGCC Plants for a Range of Carbon dioxide Capture” by DOE/NETL [1]. The investigated layout has no water-gas-shift (WGS) reactor and does not allow for any CO2 capture. Two gasification islands are included, each of which consists of Air Separation Unit (ASU), GEE radiant-only gasifier, quench and syngas scrubber as well as syngas cleanup. Two advanced GE’s F-class gas turbines (2 × 232 MW), coupled with two heat recovery steam generators and one steam turbine (276 MW) constitute the power block. In the IGCC simulation, the base model of the GE 7F.05 gas turbine has been adapted to burn syngas. Mass and energy balances were carefully computed on design condition to validate the proposed modelling procedure against the IGCC performance data contained in the above mentioned report: the net power output of 622 MW was underestimated by about 5% whereas the net electric efficiency was slightly overpredicted. The off-design behavior of the syngas turbine was then simulated as dependent on ambient temperature and partial load, in preparation for modelling flexible operation of the whole power plant. The variation in IGCC net efficiency and power output was assessed in a load following operational strategy, thus reducing the load factor and varying the number and slope of ramps in a typical day. The IGCC net efficiency goes down from 42.5% to 32.8% when the load is reduced from 100% to 40% of the design rate.


2016 ◽  
Vol 3 ◽  
pp. 126-136
Author(s):  
Kieran Giouzelis ◽  
Jacky Chou ◽  
Jeremy Yeung

An integrated gasification combined cycle (IGCC) is a technology that uses a high pressure gasifier to turn coal, a carbon based fuels into pressurized gas, this is also known as synthesis gas or syngas. The IGCC system consist of 4 main structures; air compression and separation unit, gasifier, combustion and steam turbine and heat recovery generator.A meta-analysis was conducted to investigate possible relationships between the efficiency and types of gasifiers used in the integrated gasification combined cycle in terms of the key thermodynamic laws. Through this analysis correlations were established between varying coal compositions, types of gasification systems and thermal efficiency. It was found that the updraft gasifier had the highest efficiency across most reports, thus making this procedure the most efficient with today’s current knowledge in terms of the thermodynamic principles associated with coal-fired power plants. It was also established that coal with lower moisture content will generally allow a system to be more efficient.


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