Clad Metal Strips and Foils Engineered for High-Temperature Performance

Author(s):  
L. Chen ◽  
P. J. Maziasz

In order to increase the engine efficiencies in small size gas turbines and microturbines, recuperators with operating temperatures over 700°C have been developed and evaluated recently. This provides challenges to materials developers and researchers for new solutions in high temperature alloys. The alloys for recuperators should have good performance in high temperature strength, creep resistance and corrosion resistance between 700∼750°C, while their cost should be kept within a reasonable range. Traditionally, clad metals by roll bonding provide both functionality and low cost solutions in demanding corrosion resistance applications and their manufacturing has been well established in large scale production. In this work, cladding technologies, particularly roll bonding, have been reviewed. Two clad metal system approaches, e.g. simple clad metal and clad metal with diffusion alloying, applied for high temperature applications are discussed. The examples of both approaches (SOFC interconnect development, catalytic converter substrate) are presented with test results. Finally, the paper presents a preliminary feasibility study of clad metal for recuperators.

MRS Advances ◽  
2019 ◽  
Vol 4 (35) ◽  
pp. 1913-1928
Author(s):  
Sishi Li ◽  
Yanpeng Yang ◽  
Gongsheng Song ◽  
Qiang Fu ◽  
Chunxu Pan

ABSTRACTDeveloping metal-based composite coatings with improved mechanical properties and good corrosion resistance has been an attractive research topic in recent years. Graphene (Gr), as a new type of two-dimensional (2D) carbon nanomaterial with excellent physical, chemical and mechanical properties, can be used as a reinforcement to improve hardness, tensile strength, wear and corrosion resistance of metal-based composites. There have been substantial efforts focused on the fabrication of metal-Gr composite coatings via various approaches. Electro-deposition is an effective electrochemical method with wide range of advantages, such as a fast deposition rate, simple set-up with large scale production and relatively low cost. This overview covers the previous research and development studies on metal-Gr composite coatings using electro-deposition method and the resulting properties. In addition, recent work in this area which provides a developed process with industrial production perspective, is discussed.


Gels ◽  
2021 ◽  
Vol 7 (3) ◽  
pp. 122
Author(s):  
Yu Wu ◽  
Xiaodong Wang ◽  
Lin Liu ◽  
Ze Zhang ◽  
Jun Shen

In this study, we used two methods to prepare alumina-doped silica aerogels with the aim of increasing the thermal stability of silica aerogels. The first method was physical doping of α-Al2O3 nano powders, and the second method was to create a chemical compound via the co-precursor of TEOS and AlCl3·6H2O in different proportions. The shrinkage, chemical composition, and specific surface area (SSA) of samples after heating at different temperatures were analyzed. Our results show that the silicon hydroxyl groups of samples derived from AlCl3·6H2O gradually decreased and nearly disappeared after heating at 800 °C, which indicates the complete dehydration of the silicon hydroxyl. Thus, the samples exhibited a large linear shrinkage and decreased SSA after high-temperature heat treatment. By contrast, samples doped with α-Al2O3 powders retained abundant silicon hydroxyl groups, and the 6.1 wt.% α-Al2O3-doped sample exhibited the lowest linear shrinkage of 11% and the highest SSA of 1056 m2/g after heat treatment at 800 °C. The alumina-doped silica aerogels prepared using a simple and low-price synthesized method pave the way for the low-cost and large-scale production of high-temperature thermal insulation.


Alloy Digest ◽  
1964 ◽  
Vol 13 (5) ◽  

Abstract Unitemp-HX is a nickel-base material recommended for high temperature applications. It has outstanding oxidation resistance at high temperatures under most operating conditions, and good high-temperature strength. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness and creep. It also includes information on low and high temperature performance, and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Ni-91. Producer or source: Universal Cyclops Steel Corporation.


Alloy Digest ◽  
1977 ◽  
Vol 26 (4) ◽  

Abstract STOODY 4 is a cobalt-chromium-tungsten alloy with excellent high-temperature strength and excellent resistance to corrosion. This alloy derives its high-temperature strength from the high tungsten-to-carbon ratio which allows a large percentage of tungsten to remain in solid solution. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and compressive strength. It also includes information on high temperature performance and corrosion resistance as well as heat treating, machining, and joining. Filing Code: Co-75. Producer or source: WRAP Division, Stoody Company.


Alloy Digest ◽  
2006 ◽  
Vol 55 (6) ◽  

Abstract AK Steel 441 has good high-temperature strength, an equiaxed microstructure, and good high-temperature oxidation resistance. The alloy is a niobium-bearing ferritic stainless steel. This datasheet provides information on composition, hardness, and tensile properties as well as deformation. It also includes information on high temperature performance and corrosion resistance as well as forming and joining. Filing Code: SS-965. Producer or source: AK Steel.


Alloy Digest ◽  
1974 ◽  
Vol 23 (2) ◽  

Abstract MANIFLEX-FM is a free-machining chromium-nickel austenitic stainless steel which offers excellent high-temperature strength and hardness with good corrosion resistance to combustion products. It is widely used exhaust components in automotive engines. This datasheet provides information on composition, physical properties, elasticity, and tensile properties. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-291. Producer or source: Carpenter.


2020 ◽  
Vol 9 (1) ◽  
pp. 751-759 ◽  
Author(s):  
Xinxin Lian ◽  
Yuanjiang Lv ◽  
Haoliang Sun ◽  
David Hui ◽  
Guangxin Wang

AbstractAg nanoparticles/Mo–Ag alloy films with different Ag contents were prepared on polyimide by magnetron sputtering. The effects of Ag contents on the microstructure of self-grown Ag nanoparticles/Mo–Ag alloy films were investigated using XRD, FESEM, EDS and TEM. The Ag content plays an important role in the size and number of uniformly distributed Ag nanoparticles spontaneously formed on the Mo–Ag alloy film surface, and the morphology of the self-grown Ag nanoparticles has changed significantly. Additionally, it is worth noting that the Ag nanoparticles/Mo–Ag alloy films covered by a thin Ag film exhibits highly sensitive surface-enhanced Raman scattering (SERS) performance. The electric field distributions were calculated using finite-difference time-domain analysis to further prove that the SERS enhancement of the films is mainly determined by “hot spots” in the interparticle gap between Ag nanoparticles. The detection limit of the Ag film/Ag nanoparticles/Mo–Ag alloy film for Rhodamine 6G probe molecules was 5 × 10−14 mol/L. Therefore, the novel type of the Ag film/Ag nanoparticles/Mo–Ag alloy film can be used as an ideal SERS-active substrate for low-cost and large-scale production.


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1706
Author(s):  
Zacharias Viskadourakis ◽  
Argiri Drymiskianaki ◽  
Vassilis M. Papadakis ◽  
Ioanna Ioannou ◽  
Theodora Kyratsi ◽  
...  

In the current study, polymer-based composites, consisting of Acrylonitrile Butadiene Styrene (ABS) and Bismuth Antimony Telluride (BixSb2−xTe3), were produced using mechanical mixing and hot pressing. These composites were investigated regarding their electrical resistivity and Seebeck coefficient, with respect to Bi doping and BixSb2-xTe3 loading into the composite. Experimental results showed that their thermoelectric performance is comparable—or even superior, in some cases—to reported thermoelectric polymer composites that have been produced using other complex techniques. Consequently, mechanically mixed polymer-based thermoelectric materials could be an efficient method for low-cost and large-scale production of polymer composites for potential thermoelectric applications.


1985 ◽  
Vol 58 ◽  
Author(s):  
A. Brown ◽  
D. Raybould

ABSTRACTIn recent years, interest in high temperature aluminum alloys has increased. However, nearly all the data available is for simple extrusions. This paper looks at the properties of sheet made from a rapidly solidified Al-10Fe-2.5V-2Si alloy. The sheet is made by direct forging followed by hot rolling, this is readily scalable, so allowing the production of large sheet. The room temperature strength and fracture toughness of the sheet are comparable to those of 2014-T6. The high temperature strength, specific stiffness and corrosion resistance are excellent. Recently, improved thermomechanical processing and new alloys have allowed higher strengths and fracture toughness values to be obtained.


2020 ◽  
Author(s):  
Diletta Morelli Venturi ◽  
Filippo Campana ◽  
Fabio Marmottini ◽  
Ferdinando Costantino ◽  
Luigi Vaccaro

<p>Zirconium based Metal-Organic Framework UiO-66 is to date considered one of the benchmark compound among stable MOFs and it has attracted a huge attention for its employment in many strategic applications. Large scale production of UiO-66 for industrial purposes requires the use of safe and green solvents, fulfilling the green chemistry principles and able to replace the use of <i>N,N</i>-Dimethyl-Formamide (DMF), which, despite its toxicity, is still considered the most efficient solvent for obtaining UiO-66 of high quality. Herein we report on a survey of about 40 different solvents with different polarity, boiling point and acidity, used for the laboratory scale synthesis of high quality UiO-66 crystals. The solvents were chosen according the European REACH Regulation 1907/2006 among those having low cost, low toxicity and fully biodegradable. Concerning MOF synthesis, the relevant parameters chosen for establishing the quality of the results obtained are the degree are the crystallinity, microporosity and specific surface area, yield and solvent recyclability. Taking into account also the chemical physical properties of all the solvents, a color code was assigned in order to give a final green assessment for the UiO-66 synthesis. Defectivity of the obtained products, the use of acidic modulators and the use of alternative Zr-salts have been also taken into consideration. Preliminary results lead to conclude that GVL (γ-valerolactone) is among the most promising solvents for replacing DMF in UiO-66 MOF synthesis. </p>


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