Development of an Ultra-Low NOx LP(P) Burner

Author(s):  
Ralf v. d. Bank ◽  
Thomas Schilling

Within the EC framework 5 programme LOPOCOTEP Rolls-Royce Deutschland (RRD) continues to develop Lean Premix (Partially Pre-vaporized) (LP(P)) combustion systems to implement the ACARE goals to achieve further NOx reductions compared with the best combustor technology currently available. The results from the previous EC framework 4 programme LowNOx III had been used to calculate DpNOx/Foo values for an ICAO LTO cycle. The result showed that 40% from the CAEP II limit can be achieved for a medium size fan engine. Cycle and mission calculations have risen the hope that total NOx emissions can be reduced by more than 70% for a 800 NM medium range flight. The objective of the current programme is to further reduce the NOx emissions (30% CAEP II) for a more severe engine cycle and therefore a larger burner size compared to the LowNOx III programme. Flash-back and auto-ignition under all operation conditions have to be prevented. A scaling law was derived from the existing database and applied on an LP(P) module which was then tested at pressures of up to 35 bar and temperatures of up to 900 K in a single sector test rig. The applicability of the scaling laws was confirmed. Testing at take-off conditions showed single digit EINOx between 2 and 4 g/kg depending on the actual swirl-generator configuration. However, poor weak extinction was observed and gave concern regarding operability. The decision was taken to redirect the development efforts to improve operability and to increase the lean blow out (LBO) air-fuel-ratio (AFR). This led to the integration of an internal, centrally arranged pressure-swirl atomizer as pilot diffusion burner into the LP(P) burners. Due to an optimization of the aerodynamics of the LP(P) module which was performed at the same time the dimensions of the burner could be reduced while the effective area was kept constant. This burner was then initially tested at atmospheric conditions to address ignition and LBO limit. This burner showed excellent ground ignition capability at air temperatures as low as 350 K. In the best configuration one spark was sufficient. The testing of the lean extinction limit was repeatedly verified. At 350 K the LBO was always in the range between 110–130 OAFR. More detailed investigations on emissions, flash-back and auto-ignition characteristics will be performed at ONERA and Lund University.

Author(s):  
Kam-Kei Lam ◽  
Philipp Geipel ◽  
Jenny Larfeldt

In order to further extend the turbine fuel flex capability, a test under atmospheric conditions of a full-scale SGT-400 burner was performed to study the combustion behavior when operating on hydrogen enriched natural gas. A high speed camera was installed in the rig to investigate the flame dynamics on different operation conditions. NOx emissions were measured for all presented conditions. The combustion system was instrumented with thermocouples on all the key locations to allow flame position monitoring and to avoid flame attachment on the hardware. Further measurements included static pressure probes to monitor combustor pressure drop. The test was conducted in a systematic matrix format to include the most important combustion parameters in order to identify their individual effects on the combustion behaviors. The quantity of hydrogen in natural gas, fuel split, air preheat temperature, air reference velocity and flame temperature were the combustion related variables studied in the presented test campaign. The volumetric hydrogen quantity could be increased to 30% maintaining stable operation for all measured conditions. Higher hydrogen contents up to 80 vol-% were reached without flash back tendency. A glowing spark igniter prevented testing at even higher hydrogen contents. Hydrogen enriched gas showed higher NOx emissions and improved blowout limit. Hydrogen blending in the fuel also reduced the combustor pressure drop, lowered the prechamber temperature and raised the pilot tip temperature.


Author(s):  
Kam-Kei Lam ◽  
Philipp Geipel ◽  
Jenny Larfeldt

In order to further extend the turbine fuel flex capability, a test under atmospheric conditions of a full-scale SGT-400 burner was performed to study the combustion behavior when operating on hydrogen enriched natural gas (NG). A high speed camera was installed in the rig to investigate the flame dynamics on different operation conditions. NOx emissions were measured for all presented conditions. The combustion system was instrumented with thermocouples on all the key locations to allow flame position monitoring and to avoid flame attachment on the hardware. Further measurements included static pressure probes to monitor combustor pressure drop. The test was conducted in a systematic matrix format to include the most important combustion parameters in order to identify their individual effects on the combustion behaviors. The quantity of hydrogen in natural gas, fuel split, air preheat temperature, air reference velocity and flame temperature were the combustion related variables studied in the presented test campaign. The volumetric hydrogen quantity could be increased to 30% maintaining stable operation for all measured conditions. Higher hydrogen contents up to 80 vol. % were reached without flash back tendency. A glowing spark igniter prevented testing at even higher hydrogen contents. Hydrogen enriched gas showed higher NOx emissions and improved blowout limit. Hydrogen blending in the fuel also reduced the combustor pressure drop, lowered the prechamber temperature and raised the pilot tip temperature.


2020 ◽  
Vol 379 (1) ◽  
pp. 103-143
Author(s):  
Oleg Kozlovski ◽  
Sebastian van Strien

Abstract We consider a family of strongly-asymmetric unimodal maps $$\{f_t\}_{t\in [0,1]}$$ { f t } t ∈ [ 0 , 1 ] of the form $$f_t=t\cdot f$$ f t = t · f where $$f:[0,1]\rightarrow [0,1]$$ f : [ 0 , 1 ] → [ 0 , 1 ] is unimodal, $$f(0)=f(1)=0$$ f ( 0 ) = f ( 1 ) = 0 , $$f(c)=1$$ f ( c ) = 1 is of the form and $$\begin{aligned} f(x)=\left\{ \begin{array}{ll} 1-K_-|x-c|+o(|x-c|)&{} \text{ for } x<c, \\ 1-K_+|x-c|^\beta + o(|x-c|^\beta ) &{} \text{ for } x>c, \end{array}\right. \end{aligned}$$ f ( x ) = 1 - K - | x - c | + o ( | x - c | ) for x < c , 1 - K + | x - c | β + o ( | x - c | β ) for x > c , where we assume that $$\beta >1$$ β > 1 . We show that such a family contains a Feigenbaum–Coullet–Tresser $$2^\infty $$ 2 ∞ map, and develop a renormalization theory for these maps. The scalings of the renormalization intervals of the $$2^\infty $$ 2 ∞ map turn out to be super-exponential and non-universal (i.e. to depend on the map) and the scaling-law is different for odd and even steps of the renormalization. The conjugacy between the attracting Cantor sets of two such maps is smooth if and only if some invariant is satisfied. We also show that the Feigenbaum–Coullet–Tresser map does not have wandering intervals, but surprisingly we were only able to prove this using our rather detailed scaling results.


2018 ◽  
Vol 75 (3) ◽  
pp. 943-964 ◽  
Author(s):  
Khaled Ghannam ◽  
Gabriel G. Katul ◽  
Elie Bou-Zeid ◽  
Tobias Gerken ◽  
Marcelo Chamecki

Abstract The low-wavenumber regime of the spectrum of turbulence commensurate with Townsend’s “attached” eddies is investigated here for the near-neutral atmospheric surface layer (ASL) and the roughness sublayer (RSL) above vegetation canopies. The central thesis corroborates the significance of the imbalance between local production and dissipation of turbulence kinetic energy (TKE) and canopy shear in challenging the classical distance-from-the-wall scaling of canonical turbulent boundary layers. Using five experimental datasets (two vegetation canopy RSL flows, two ASL flows, and one open-channel experiment), this paper explores (i) the existence of a low-wavenumber k−1 scaling law in the (wind) velocity spectra or, equivalently, a logarithmic scaling ln(r) in the velocity structure functions; (ii) phenomenological aspects of these anisotropic scales as a departure from homogeneous and isotropic scales; and (iii) the collapse of experimental data when plotted with different similarity coordinates. The results show that the extent of the k−1 and/or ln(r) scaling for the longitudinal velocity is shorter in the RSL above canopies than in the ASL because of smaller scale separation in the former. Conversely, these scaling laws are absent in the vertical velocity spectra except at large distances from the wall. The analysis reveals that the statistics of the velocity differences Δu and Δw approach a Gaussian-like behavior at large scales and that these eddies are responsible for momentum/energy production corroborated by large positive (negative) excursions in Δu accompanied by negative (positive) ones in Δw. A length scale based on TKE dissipation collapses the velocity structure functions at different heights better than the inertial length scale.


Author(s):  
Robert Tacina ◽  
Changlie Wey ◽  
Peter Laing ◽  
Adel Mansour

Results of a low-NOx combustor test with a 15° sector are presented. A multipoint, lean-direct injection concept is used. The configuration tested has 36 fuel injectors and fuel-air mixers in place of a dual annular arrangement of two conventional fuel injectors. An integrated-module approach is used for the construction where chemically etched laminates that are diffusion bonded, combine the fuel injectors, air swirlers and fuel manifold into a single element. Test conditions include inlet temperatures up to 866K, and inlet pressures up to 4825 kPa. The fuel used was Jet A. A correlation is developed relating the NOx emissions to the inlet temperature, inlet pressure, and fuel-air ratio. Using a hypothetical 55:1 pressure-ratio engine, cycle NOx emissions are estimated to be less than 40% of the 1996 ICAO standard.


2021 ◽  
Author(s):  
Fujun Sun ◽  
Jianqin Suo ◽  
Zhenxia Liu

Abstract Based on the development trend of incorporating fuel holes into swirler-vanes and the advantages of wide operating conditions as well as low NOx emissions of LSI, this paper proposes an original lean premixed LSI with a convergent outlet. The influence of key structures on flowfields and fuel/air premixing uniformities of LSI is investigated by the combination of laser diagnostic experiments and numerical simulations. The flowfields of LSI shows that the main recirculation zone is detached from the convergent outlet and its axial dimensions are smaller than that of HSI, which can decrease the residence time of high-temperature gas to reduce NOx emissions. The fuel/air premixing characteristics show that the positions and diameters of fuel holes affect fuel/air premixing by changing the penetration depth of fuel. And when the penetration depth is moderate, it can give full play to the role of swirling air in enhancing premixing of fuel and air. In addition, the increase of the length of the premixing section can improve the uniformity of fuel/ar premixing, but it can also weaken the swirl intensity and increase the residence time of the combustible mixture within the LSI, which can affect flame stability and increase the risk of auto-ignition. Therefore, the design and selection of LSI structural parameters should comprehensively consider the requirements of fuel/air mixing uniformity, flame stability and avoiding the risk of auto-ignition. The results can provide the technical basis for LSI design and application in aero-derivative and land-based gas turbine combustors.


Author(s):  
Sk Zeeshan Ali ◽  
Subhasish Dey

In this paper, we discover the origin of the scaling laws of sediment transport under turbulent flow over a sediment bed, for the first time, from the perspective of the phenomenological theory of turbulence. The results reveal that for the incipient motion of sediment particles, the densimetric Froude number obeys the ‘(1 +  σ )/4’ scaling law with the relative roughness (ratio of particle diameter to approach flow depth), where σ is the spectral exponent of turbulent energy spectrum. However, for the bedforms, the densimetric Froude number obeys a ‘(1 +  σ )/6’ scaling law with the relative roughness in the enstrophy inertial range and the energy inertial range. For the bedload flux, the bedload transport intensity obeys the ‘3/2’ and ‘(1 +  σ )/4’ scaling laws with the transport stage parameter and the relative roughness, respectively. For the suspended load flux, the non-dimensional suspended sediment concentration obeys the ‘ − Z ’ scaling law with the non-dimensional vertical distance within the wall shear layer, where Z is the Rouse number. For the scour in contracted streams, the non-dimensional scour depth obeys the ‘4/(3 −  σ )’, ‘−4/(3 −  σ )’ and ‘−(1 +  σ )/(3 −  σ )’ scaling laws with the densimetric Froude number, the channel contraction ratio (ratio of contracted channel width to approach channel width) and the relative roughness, respectively.


2018 ◽  
Vol 30 (5) ◽  
pp. 853-868
Author(s):  
CHRISTIAN KUEHN ◽  
FRANCESCO ROMANO

Critical transitions (or tipping points) are drastic sudden changes observed in many dynamical systems. Large classes of critical transitions are associated with systems, which drift slowly towards a bifurcation point. In the context of stochastic ordinary differential equations, there are results on growth of variance and autocorrelation before a transition, which can be used as possible warning signs in applications. A similar theory has recently been developed in the simplest setting for stochastic partial differential equations (SPDEs) for self-adjoint operators in the drift term. This setting leads to real discrete spectrum and growth of the covariance operator via a certain scaling law. In this paper, we develop this theory substantially further. We cover the cases of complex eigenvalues, degenerate eigenvalues as well as continuous spectrum. This provides a fairly comprehensive theory for most practical applications of warning signs for SPDE bifurcations.


2004 ◽  
Vol 72 (5) ◽  
pp. 648-657 ◽  
Author(s):  
Patricio F. Mendez ◽  
Fernando Ordóñez

Scaling laws provide a simple yet meaningful representation of the dominant factors of complex engineering systems, and thus are well suited to guide engineering design. Current methods to obtain useful models of complex engineering systems are typically ad hoc, tedious, and time consuming. Here, we present an algorithm that obtains a scaling law in the form of a power law from experimental data (including simulated experiments). The proposed algorithm integrates dimensional analysis into the backward elimination procedure of multivariate linear regressions. In addition to the scaling laws, the algorithm returns a set of dimensionless groups ranked by relevance. We apply the algorithm to three examples, in each obtaining the scaling law that describes the system with minimal user input.


Author(s):  
Z Luo ◽  
YP Zhu ◽  
XY Zhao ◽  
DY Wang

This study investigates the applicability of distortion models for predicting dynamic characteristics of a rotating thin-wall short cylindrical shell. The significance of this study is that it provides a necessary scaling law, applicable structure size intervals, and its boundary functions, which can guide the design of distortion models. Sensitivity analysis and governing equations are employed to establish the scaling law between the model and the prototype. Then a commonly used 7050 aluminum alloy cylindrical shell is analyzed as a prototype. The determination of applicable structure size intervals is discussed, and the boundary functions of the applicable structure size intervals are investigated. The applicability of the scaling law and the applicable intervals of rotating thin-wall short cylindrical shell are verified numerically. The results indicate that distortion models that satisfy the structure size applicable intervals can predict the characteristics of the prototype with good accuracy.


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