Soft Computing Application for Gas Path Fault Isolation

Author(s):  
Ranjan Ganguli ◽  
Rajeev Verma ◽  
Niranjan Roy

A fuzzy system that automatically develops its rule base from a linearized performance model of the engine by selecting the membership functions and number of fuzzy sets is developed in this study to perform gas turbine fault isolation. The faults modeled are module faults in five modules: fan, low pressure compressor, high pressure compressor, high pressure turbine and low pressure turbine. The measurements used are deviations in exhaust gas temperature, low rotor speed, high rotor speed and fuel flow from a base line ‘good engine’. A genetic algorithm is used to tune the fuzzy sets to maximize fault isolation success rate. A novel scheme is developed which optimizes the fuzzy system using very few design variables and therefore is computationally efficient. Results with simulated data show that genetic fuzzy system isolates faults with accuracy greater than that of a manually developed fuzzy system developed by the authors. Furthermore, the genetic fuzzy system allows rapid development of the rule base if the fault signatures and measurement uncertainties change. In addition, the genetic fuzzy system reduces the human effort needed in the trial and error process used to design the fuzzy system and makes the development of such a system easier and faster. A radial basis neural network is also used to preprocess the measurements before fault isolation. The radial basis network shows significant noise reduction and when combined with the genetic fuzzy system leads to a diagnostic system that is highly robust to the presence of noise in data.

2018 ◽  
Vol 220 ◽  
pp. 03009 ◽  
Author(s):  
Oleg Baturin ◽  
Grigorii Popov ◽  
Daria Kolmakova ◽  
Vasilii Zubanov ◽  
Julia Novikova ◽  
...  

The article presents a refining method for a two-stage screw centrifugal pump by the joint usage of mathematical optimization software IOSO, meshing complex NUMECA and CFD software ANSYS CFX. The pump main parameters: high-pressure stage rotor speed was 13300 rpm; low-pressure rotor speed was 3617 rpm by gearbox; inlet total pressure was 0.4 MPa; outlet mass flow was 132.6 kg/s at the nominal mode. This article describes the process of simplifying the calculation model for the optimization. The parameters of camber lines of the low-pressure impeller, transition duct, and high-pressure impeller blades for two sections (hub and shroud) were chosen as optimization parameters. The blades of low-pressure impeller, transition duct and high-pressure impeller have changed during optimization. The optimization goal was the increase of the pump efficiency with preservation or slight increase in the pressure head. The efficiency was increased by 3%.


2018 ◽  
Vol 224 ◽  
pp. 02057
Author(s):  
Anas S. Gishvarov ◽  
Julien Celestin Raherinjatovo

The article presents a method of parametric diagnostics of the condition of a dual-flow turbojet engine (DFTE). The method is based on the identification (determination) of the condition of the DFTE components (the compressor, combustion chamber, turbine) with application of a mathematical model of the operating process which is presented as an artificial neural network (ANN) model. This model describes the relation between the monitored parameters of the DFTE (the air temperatures (Tlpc*, Thpc*) beyond the low pressure compressor (LPC) and the high pressure compressor (HPC), the pressure beyond the LPC (Plpc), the fuel consumption rate (Gf), the gas temperatures (Thpt*, Tlpt*) beyond the high pressure turbine (HPT) and the low pressure turbine (LPT)) and the parameters of the condition of its components (the efficiencies of the LPC and the HPC (ηlpc*, ηhpc*), the stagnation pressure recovery factor in the combustion chamber (σcc), the efficiencies of the HPT and the LPT (ηhpt*, ηlpt*)). The parameters of the condition of the engine components (ηlpc*, ηhpc*, σcc, ηhpt*, ηlpt*) are the similarity criteria (integral criteria) which enable to identify the condition of the DFTE components to a high degree of reliability. Such analysis enables to detect defects at an early stage, even if the values of the monitored parameters (Тlpc*, Тhpc*, Plpc, Gf, Тhpt*, Тlpt*) are within the permissible limits. We provide the sequence for development of the ANN model and the results of its performance study during the parametric diagnostics of the condition of the DFTE.


Author(s):  
A. Boschetti ◽  
E. Y. Kawachi ◽  
M. A. S. Oliveira

This work presents preliminary results of corrosion studies for three blades, one of the low pressure compressor and two of two different stages of the high pressure compressor of a gas turbine, which has been operating for 5,000 hours. Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS), X-ray diffraction (XRD), Electrochemical Impedance Spectroscopy (EIS) in aqueous solution containing chloride, and Atomic Absorption Spectrometry (AAS) were used to characterize the blades surfaces. The SEM and EDS results showed that the homogeneity and amount of contaminants, such as sodium, potassium, calcium, magnesium, chloride and sulphur are bigger in the high pressure compressor blade surfaces than in the low pressure compressor blade surface. The EIS results showed that the degradation process in turbine compressor blades increases with the temperature and pressure increase inside the compressors and depends of the blade composition. The low pressure compressor blade, which was made of a Ti base superalloy exhibited smaller corrosion resistance (smallest charge transfer resistance value (Rct)) than the two high pressure compressor blades, which were made of a Fe base superalloy. However, despite of its lower resistance to corrosion, after 5,000 hours of service, the low pressure compressor blade did not present pitting corrosion while the high pressure compressor blades did.


Author(s):  
Rainer Kurz ◽  
Matt Lubomirsky

Arranging compressor units in series rather than in parallel can offer a number of advantages in many applications. However, especially if the compression ratio is rather high, it is desirable to use different impellers for the low-pressure and the high-pressure compressor. Otherwise, one or both operate off their best efficiency points. This leaves however the problem of the staging of a spare unit. In the paper, a solution to this dilemma is described. To understand the underlying constraints, the relationships between the system resistance, the compressor characteristic, and the power turbine characteristic are analytically derived.


Author(s):  
Takao Ishizuka ◽  
Yasushi Muto ◽  
Masanori Aritomi

Supercritical carbon dioxide (CO2) gas turbine systems can generate power at a high cycle thermal efficiency, even at modest temperatures of 500–550°C. That high thermal efficiency is attributed to a markedly reduced compressor work in the vicinity of critical point. In addition, the reaction between sodium (Na) and CO2 is milder than that between H2O and Na. Consequently, a more reliable and economically advantageous power generation system can be created by coupling with a Na-cooled fast breeder reactor. In a supercritical CO2 turbine system, a partial cooling cycle is employed to compensate a difference in heat capacity for the high-temperature — low-pressure side and low-temperature — high-pressure side of the recuperators to achieve high cycle thermal efficiency. In our previous work, a conceptual design of the system was produced for conditions of reactor thermal power of 600 MW, turbine inlet condition of 20 MPa/527°C, recuperators 1 and 2 effectiveness of 98%/95%, Intermediate Heat Exchanger (IHX) pressure loss of 8.65%, a turbine adiabatic efficiency of 93%, and a compressor adiabatic efficiency of 88%. Results revealed that high cycle thermal efficiency of 43% can be achieved. In this cycle, three different compressors, i.e., a low-pressure compressor, a high-pressure compressor, and a bypass compressor are included. In the compressor regime, the values of properties such as specific heat and density vary sharply and nonlinearly, dependent upon the pressure and temperature. Therefore, the influences of such property changes on compressor design should be clarified. To obtain experimental data for the compressor performance in the field near the critical point, a supercritical CO2 compressor test project was started at the Tokyo Institute of Technology on June 2007 with funding from MEXT, Japan. In this project, a small centrifugal CO2 compressor will be fabricated and tested. During fiscal year (FY) 2007, test loop components will be fabricated. During FY 2008, the test compressor will be fabricated and installed into the test loop. In FY 2009, tests will be conducted. This paper introduces the concept of a test loop and component designs for the cooler, heater, and control valves. A computer simulation program of static operation was developed based on detailed designs of components and a preliminary design of the compressor. The test operation regime is drawn for the test parameters.


Author(s):  
Ozgur Balli

AbstractA conventional and advanced exergy analysis of a turbofan engine is presented in this paper. In this framework, the main exergy parameters of the engine components are introduced while the exergy destruction rates within the engine components are split into endogenous/exogenous and avoidable/unavoidable parts. Also, the mutual interdependencies among the components of the engine and realistic improvement potentials depending on operating conditions are acquired through the analysis. As a result of the study, the exergy efficiency values of the engine are determined to be 25.7 % for actual condition, 27.55 % for unavoidable condition and 30.54 % for theoretical contion, repectively. The system has low improvement potential because the unavoidable exergy destruction rate is 90 %. The relationships between the components are relatively weak since the endogenous exergy destruction is 73 %. Finally, it may be concluded that the low pressure compressor, the high pressure compressor, the fan, the low pressure compressor, the high pressure compressor and the combustion chamber of the engine should be focused on according to the results obtained.


2014 ◽  
Vol 5 (2) ◽  
pp. 60-65
Author(s):  
Grzegorz Radkowski ◽  
Jaroslaw Sep

Abstract Gamma titanium aluminides are an interesting alternative for nickel, iron or cobalt matrix superalloys. Due to the advantageous strength properties at high temperatures they can successfully replace superalloys in applications such as high pressure compressor blades, low pressure turbine blades, high pressure compressor case, low pressure turbine case. Milling is one of the processes that can be applied in the forming elements made from this type of alloys for the aviation industry. Research included the selection of tool, the process kinematics and the range of milling gamma titanium aluminide (Ti-45Al-5Nb-0.2B-0.2C) process parameters were carried out. Milling can be an effective method of forming of elements made of gamma TiAL in the range of processing parameters: vc = 20-70 m/min, ap = 0.3-0.7 mm, fz = 0.1- 0.45 mm/tooth. In the tests carried out the best results were obtained using a R300-016A20L- 08L milling cutter, S30T tool coating and in-cut milling.


Author(s):  
CHANG-SHING LEE ◽  
MEI-HUI WANG ◽  
HANI HAGRAS ◽  
ZHI-WEI CHEN ◽  
SHUN-TENG LAN ◽  
...  

In this paper, we present a novel Genetic Fuzzy Markup Language (GFML)-based genetic fuzzy system, including the genetic learning base, the knowledge base and rule base of FML, the fuzzy inference engine, and the genetic learning mechanism. The GFML is applied to the genetic fuzzy system for dealing with the knowledge base, the rule base, and the genetic learning base of the healthy diet domain, including the ingredients and the contained servings of six food categories of some common food in Taiwan. Moreover, the proposed novel system is able to infer the healthy status of human's daily eating. In the proposed system, the domain experts first define the nutrient facts of the common food to construct the fuzzy food ontology. Meanwhile, the involved Taiwanese students of National University of Tainan (NUTN) record their daily meals for a constant period of time. Then, based on the built fuzzy profile ontology, fuzzy food ontology, and fuzzy personal food ontology, a GFML-based genetic fuzzy system is carried out to infer the possibility of dietary healthy level for one-day meals. The experimental results show that the proposed GFML-based genetic fuzzy system gives good results for the healthy diet assessment.


Author(s):  
Yong Shu ◽  
Michiel van Nieuwstadt

The increasingly stringent emissions regulations and needs for higher power density for both turbo-diesel passenger vehicle and commercial vehicles have demanded significant alterations to the basic architecture of turbochargers. An attractive option for providing a high-boost system is the use of two-stage turbocharger which consists of two different size turbochargers connected in series that may or may not utilize bypass regulation. The exhaust mass flow is expanded by the high pressure turbine to the low pressure turbine, and on the other side the air flow is compressed through the low pressure compressor to the high pressure compressor. This increases the complexity of the air-charging system and requires new methodologies for modeling and control. A two-stage turbocharger model is presented in this paper. The total efficiency of the two-stage compressor, which poses the biggest problem in two-stage turbocharger modeling, was derived based on a second law analysis. A new parameter, compressor temperature ratio, was introduced as a linkage between the two stage compressors and also used to predict the two-stage compressor outlet temperature. Extrapolation to lower turbocharger speeds and compressor flow rates by using curve fitting methods was also discussed. The model for a two-stage turbine with a bypass valve is derived in the same way. Engine dynamometer tests have been performed to identify the model parameters and to validate the model structure. The test results show a good agreement between the model predictions and test data. In conclusion, this two stage turbocharger model is suitable for turbocharger control design and the estimation of some key turbocharger parameters.


Author(s):  
Vasilii Zubanov ◽  
Andrei Volkov ◽  
Valeriy Matveev ◽  
Grigorii Popov ◽  
Oleg Baturin

The article describes a refining method for a fuel pump of rocket powerful turbo-pump unit by the joint usage of mathematical optimization software IOSO, meshing complex NUMECA and CFD complex ANSYS CFX. The optimization software was used for automatic change of the geometry of low-pressure impeller, transition duct and high-pressure impeller to find the optimal design. It was mandatory to keep the original variant of the remaining parts of the pump. For this reason, only geometrical parameters of the blades were varied without changing the contours of the pump meridional flow part. The investigated pump consists of five parts: inlet duct, low-pressure screw centrifugal stage, transition duct, high-pressure screw centrifugal stage and volute outlet duct. The pump main parameters with water as the working fluid (based on experiment data) were the following: high-pressure stage rotor speed was 13300 rpm; low-pressure rotor speed was 3617 rpm by gearbox; inlet total pressure was 0.4 MPa; outlet mass flow was 132.6 kg/s at the nominal mode. Creation of vane unit mesh (rotors and stator transition duct) was performed using NUMECA AutoGrid5. Sector models were used for the calculation simplification. The flow around only one blade or screw was considered. Setting up and solution of the task were carried out in the ANSYS CFX solver. Comparison of calculated characteristics of the basic pump with the experimental data was performed before the optimization. The analysis of characteristics for the obtained optimized pump geometry was carried out. It was found that pump with optimized geometry has greater efficiency in comparison with the original pump variant. The obtained reserve can be used to boost the rocket engine, and/or to reduce the loading of the main turbine, which operates in aggressive oxidizing environment.


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