Fuel System Suitability Considerations for Industrial Gas Turbines

Author(s):  
F. G. Elliott ◽  
R. Kurz ◽  
C. Etheridge ◽  
J. P. O’Connell

Industrial Gas Turbines allow operation with a wide variety of gaseous and liquid fuels. To determine the suitability for operation with a gas fuel system, various physical parameters of the proposed fuel need to be determined: Heating value, dew point, Joule-Thompson coefficient, Wobbe Index and others. This paper describes an approach to provide a consistent treatment for determining the above physical properties. Special focus is given to the problem of determining the dew point of the potential fuel gas at various pressure levels. A dew point calculation using appropriate equations of state is described, and results are presented. In particular the treatment of heavier hydrocarbons, and water is addressed and recommendations about the necessary data input are made. Since any fuel gas system causes pressure drops in the fuel gas, the temperature reduction due to the Joule-Thompson effect has to be considered and quantified. Suggestions about how to approach fuel suitability questions during the project development and construction phase, as well as in operation are made.

2004 ◽  
Vol 126 (1) ◽  
pp. 119-126 ◽  
Author(s):  
F. G. Elliott ◽  
R. Kurz ◽  
C. Etheridge ◽  
J. P. O’Connell

Industrial Gas Turbines allow operation with a wide variety of gaseous and liquid fuels. To determine the suitability for operation with a gas fuel system, various physical parameters of the proposed fuel need to be determined: heating value, dew point, Joule-Thompson coefficient, Wobbe Index, and others. This paper describes an approach to provide a consistent treatment for determining the above physical properties. Special focus is given to the problem of determining the dew point of the potential fuel gas at various pressure levels. A dew point calculation using appropriate equations of state is described, and results are presented. In particular the treatment of heavier hydrocarbons, and water is addressed and recommendations about the necessary data input are made. Since any fuel gas system causes pressure drops in the fuel gas, the temperature reduction due to the Joule-Thompson effect has to be considered and quantified. Suggestions about how to approach fuel suitability questions during the project development and construction phase, as well as in operation are made.


Author(s):  
Alessandro Zucca ◽  
Antonio Asti ◽  
Andrei Evulet ◽  
Sergey Khayrulin ◽  
Borys Shershnyov ◽  
...  

Heavy duty gas turbines for power generation and mechanical drive applications are typically fired on natural gas as a primary fuel, providing heat and power with high efficiency and low exhaust emissions. However, fuel gas is not always available when power is needed, and distillate oil is often employed as an easily stored and handled back-up fuel. The present paper describes the development and initial component validation testing of a new, simplified liquid fuel injection system that will provide a back-up liquid fuel option for dry, low NOx combustion systems used in heavy duty industrial gas turbines. This new liquid fuel system offers reduced initial cost and operating cost, lower NOx emissions, and reduced water consumption relative to current technology. Spray test, sub-component ignition test, and full-scale combustion chamber test results will be discussed.


Author(s):  
Bernhard Ćosić ◽  
Frank Reiss ◽  
Marc Blümer ◽  
Christian Frekers ◽  
Franklin Genin ◽  
...  

Abstract Industrial gas turbines like the MGT6000 are often operated as power supply or as mechanical drives. In these applications, liquid fuels like 'Diesel Fuel No.2' can be used either as main fuel or as backup fuel if natural gas is not reliably available. The MAN Gas Turbines (MGT) operate with the Advanced Can Combustion (ACC) system, which is capable of ultra-low NOx emissions for gaseous fuels. This system has been further developed to provide dry dual fuel capability. In the present paper, we describe the design and detailed experimental validation process of the liquid fuel injection, and its integration into the gas turbine package. A central lance with an integrated two-stage nozzle is employed as a liquid pilot stage, enabling ignition and start-up of the engine on liquid fuel only. The pilot stage is continuously operated, whereas the bulk of the liquid fuel is injected through the premixed combustor stage. The premixed stage comprises a set of four decentralized nozzles based on fluidic oscillator atomizers, wherein atomization of the liquid fuel is achieved through self-induced oscillations. We present results illustrating the spray, hydrodynamic, and emission performance of the injectors. Extensive testing of the burner at atmospheric and full load high-pressure conditions has been performed, before verification within full engine tests. We show the design of the fuel supply and distribution system. Finally, we discuss the integration of the dual fuel system into the standard gas turbine package of the MGT6000.


Author(s):  
R. J. Antos ◽  
W. C. Emmerling

One common method of reducing the NOx emissions from industrial gas turbines is to inject water into the combustion process. The amount of water injected depends on the emissions rules that apply to a particular unit. Westinghouse W501B industrial gas turbines have been operated at water injection levels required to meet EPA NOx emissions regulations. They also have been operated at higher injection levels required to meet stricter California regulations. Operation at the lower rates of water did not affect combustor inspection and/or repair intervals. Operation on liquid fuels with high rates of water also did not result in premature distress. However, operation on gas fuel at high rates of water did cause premature distress in the combustors. To evaluate this phenomenon, a comprehensive test program was conducted; it demonstrated that the distress is the result of the temperature patterns in the combustor caused by the high rates of water. The test also indicated that there is no significant change in dynamic response levels in the combustor. This paper presents the test results, and the design features selected to substantially improve combustor wall temperature when operating on gas fuels, with the high rates of water injection required to meet California applications. Mechanical design features that improve combustor resistance to water injection-induced thermal gradients also are presented.


Author(s):  
Kexin Liu ◽  
John P. Wood ◽  
Eoghan R. Buchanan ◽  
Pete Martin ◽  
Victoria E. Sanderson

Atmospheric and high pressure rig tests were conducted to investigate the feasibility of using biodiesel as an alternative fuel to power industrial gas turbines in one of the world’s leading dry low emissions (DLE) combustion systems, the SGT-100. At the same conditions, tests were also carried out for mineral diesel to provide reference information to evaluate biodiesel as an alternative fuel. In atmospheric pressure rig tests, the likelihood of the machine lighting was identified based on the measured probability of the ignition of a single combustor. Lean ignition and extinction limits at various air temperatures were also investigated with different air assist pressures. The ignition test results reveal that reliable ignition can be achieved with biodiesel across a range of air mass flow rates and air fuel ratios (AFRs). In high pressure rig tests, emissions and combustion dynamics were measured for various combustor air inlet pressures, temperatures, combustor wall pressure drops, and flame temperatures. These high pressure rig results show that biodiesel produced less NOx than mineral diesel. The test results indicate that the Siemens DLE combustion system can be adapted to use biodiesel as an alternative fuel without major modification.


Author(s):  
Keith McManus ◽  
Fei Han ◽  
Wayne Dunstan ◽  
Corneliu Barbu ◽  
Minesh Shah

The thermoacoustic response of an industrial-scale gas turbine combustor to fuel flow perturbations is examined. Experimental measurements in a laboratory combustor along with numerical modeling results are used to identify the dynamic behavior of the combustor over a variety of operating conditions. A fast-response actuator was coupled to the fuel system to apply continuous sinusoidal perturbations to the total fuel mass flow rate. The effects of these perturbations on the combustor pressure oscillation characteristics as well as overall operability of the system are described. The results of this work suggest that persistent excitation of the fuel system may present a viable means of controlling combustion dynamics in industrial gas turbine and, in turn, enhance their performance.


Author(s):  
W. S. Y. Hung ◽  
J. G. Meier

This paper describes the successful development and application of industrial gas turbines using alternate gaseous fuels. These fuels include liquid petroleum gas, medium-Btu fuels derived from biodegradation of organic matters found in sanitary landfills and liquid sewage, and ultra-low Btu fuels from oilfield fireflood operations. The analyses, mathematical modelling and rig verification performed in the development are discussed. The effects of burning these alternate fuels on the gas turbine and its combustion system are compared to those of using standard natural gas fuel. Gas turbine development required to use other alternative gaseous fuels is also assessed.


2021 ◽  
Author(s):  
Andreas Goldmann ◽  
Friedrich Dinkelacker

Abstract As the demand for greenhouse gas neutral transportation and power generation solutions is growing, alternative carbon-free fuel such as hydrogen (H2) and ammonia (NH3) are gaining more attention. Mixtures of both fuels allow the adjustment of combustion properties. With future fuels also the vision of very clean combustion can be taken into the focus, being for instance based on lean premixed and for liquid fuels prevaporized combustion for gas turbines. For the utilization of such concepts, however, flame stability is essential. In this study the upper stability limits, i.e. lean blowout of turbulent hydrogen/ammonia/air flames, is experimentally investigated in a generic non-swirl premixed burner at atmospheric conditions. Special focus is laid on a measurement setup with fully automatized measurement procedure, to reach the stability limits, as these limits tend to depend for instance on the approach speed towards the limit. The ammonia content was varied from 0 vol% to 50 vol% in 10 vol% steps with the rest being hydrogen, for a broad range of fuel-air-equivalence ratios. The lean blowout limit is increasing almost linearly with increasing fuel-air-equivalence ratios, whereas with increasing ammonia content the limit is decreasing. Furthermore, a model for the lean blowout limits were derived, which is able to predict the acquired experimental data with high accuracy.


2000 ◽  
Vol 122 (3) ◽  
pp. 462-465 ◽  
Author(s):  
Anthony J. Smalley ◽  
David A. Mauney ◽  
Daniel I. Ash ◽  
Sam L. Clowney ◽  
George P. Pappas

This paper evaluates and demonstrates how the public domain data provided by individual interstate pipeline companies to FERC, when combined with individual company equipment lists, can be used to regress industry information on cost of operations and maintenance, fuel gas used, and cost of fuel and power. The paper describes the methods of analysis and identifies their limitations. The paper presents results of such regression analysis as average and variance of cost and fuel usage for industrial gas turbines and aeroderivative gas turbines. It provides further comparisons between gas turbine prime movers, reciprocating engine prime movers, and electric motor drives, and presents annual costs per installed horsepower as a function of turbine size. The paper is based on work performed for PRC International and the Gas Research Institute. [S0742-4795(00)01003-6]


Author(s):  
Hu Li ◽  
Mohamed Altaher ◽  
Gordon E. Andrews

Biofuels offer reduced CO2 emissions for both industrial and aero gas turbines. Industrial applications are more practical due to low temperature waxing problems at altitude. Any use of biofuels in industrial gas turbines must also achieve low NOx and this paper investigates the use of biofuels in a low NOx radial swirler, as used in some industrial low NOx gas turbines. A waste cooking oil derived methyl ester biodiesel (WME) has been tested on a radial swirler industrial low NOx gas turbine combustor under atmospheric pressure and 600K. The pure WME and its blends with kerosene, B20 and B50 (WME:kerosene = 20:80 and 50:50 respectively), and pure kerosene were tested for gaseous emissions and lean extinction as a function of equivalence ratio. The co-firing with natural gas (NG) was tested for kerosene/biofuel blends B20 and B50. The central fuel injection was used for liquid fuels and wall injection was used for NG. The experiments were carried out at a reference Mach number of 0.017. The inlet air to the combustor was heated to 600K. The results show that B20 produced similar NOx at an equivalence ratio of ∼0.5 and a significant low NOx when the equivalence ratio was increased comparing with kerosene. B50 and B100 produced higher NOx compared to kerosene, which indicates deteriorated mixing due to the poor volatility of the biofuel component. The biodiesel lower hydrocarbon and CO emissions than kerosene in the lean combustion range. The lean extinction limit was lower for B50 and B100 than kerosene. It is demonstrated that B20 has the lowest overall emissions. The co-firing with NG using B20 and B50 significantly reduced NOx and CO emissions.


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